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Povzetek: After the continuous hot-rolling process, steel bars are immediately placed on the cooling bed. At the beginning of the cooling, the material is at high temperatures, and the yield strength is low. Due to thermal load, yield strength can be exceeded, and permanent plastic strains start accumulating, resulting in possible unwanted shape changes and residual stresses. The present paper aims to develop a thermo-mechanical model for studying and eliminating undesirable phenomena before the products leave the cooling bed. The governing equations are solved for the two-dimensional slice in a strong form, and a modified version of the radial basis function generated finite difference (RBF-FD) method [1]. The initial bar geometry is obtained from the existing meshless hot-rolling simulation system [2]. The thermal and mechanical models are one-way coupled, i.e. the temperature solution represents a driving force for the stress and strain solution. The temperature field is obtained with explicit propagation in time. The convective and radiative heat fluxes on the boundary are updated at each time step using the ray tracing procedure to determine the radiative heat flux. The mechanical part is solved by considering the small strain elasto-plasticity, where the isotropic von Mises temperature-dependent hardening is employed. The global system of nonlinear equations of the mechanical part is solved by the Newton-Raphson method. The closest point projection method is used to solve the constitutive relations. A sensitivity study is performed on the influence of cooling intensity on a rectangular steel bar’s temperature, stress and strain field. We defined the most influential factors for defect formation. For the first time, a novel meshless RBF-FD method is successfully used for solving such a complex industrial problem. The model will be perspectively upgraded from the slice to the three-dimensional model to enable also bending.
Ključne besede: cooling bed, steel bars, thermo-mechanics, strong form, meshless method
Objavljeno v DiRROS: 21.03.2024; Ogledov: 95; Prenosov: 55
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Ključne besede: silicon steel, secondary metallurgy, impurities, copper, magnetic losses, EU Green Deal
Objavljeno v DiRROS: 08.03.2024; Ogledov: 329; Prenosov: 419
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Ključne besede: medium-carbon steel, tempering martensite embrittlement, microstructure, mechanical properties
Objavljeno v DiRROS: 08.03.2024; Ogledov: 123; Prenosov: 76
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Povzetek: Hot-work tool steels are extensively used in industrial applications that require high resistance to mechanical and chemical degradation at elevated temperatures. To meet these requirements, hot-work tool steels must exhibit good mechanical properties, including high tensile strength, hardness, wear resistance, and tempering resistance, as well as high thermal conductivity and ductility. This study investigates the ductility of the hot-work tool steel HTCS-130, which suffers from low ductility due to the presence of stable molybdenum-tungsten carbides (M6C) on the prior austenite crystal grain boundaries. Increasing austenitisation temperatures or prolonging the dwelling time at temperature can promote intensive migration of grain boundaries, leading to negative effects on the mechanical properties of the steel. To address this issue, isothermal transformation in the bainitic area between 350 and 500 °C was performed. Isothermal transformation at around 350 °C leads to the formation of lower bainite, which has similar hardness to tempered martensite. As the temperature of isothermal transformation increases, the hardness of the material decreases, due to the formation of upper bainite. The hardness analysis was measured using the Vickers method, the impact toughness of the steel samples was measured using a Charpy test with V-notched samples. The microstructure characterization was performed using optical and scanning electron microscopy. The improvement of ductility can be achieved by controlling the isothermal transformation of bainite and adjusting the heat treatment conHot-work tool steels are extensively used in industrial applications that require high resistance to mechanical and chemical degradation at elevated temperatures. To meet these requirements, hot-work tool steels must exhibit good mechanical properties, including high tensile strength, hardness, wear resistance, and tempering resistance, as well as high thermal conductivity and ductility. This study investigates the ductility of the hot-work tool steel HTCS-130, which suffers from low ductility due to the presence of stable molybdenum-tungsten carbides (M6C) on the prior austenite crystal grain boundaries. Increasing austenitisation temperatures or prolonging the dwelling time at temperature can promote intensive migration of grain boundaries, leading to negative effects on the mechanical properties of the steel. To address this issue, isothermal transformation in the bainitic area between 350 and 500 °C was performed. Isothermal transformation at around 350 °C leads to the formation of lower bainite, which has similar hardness to tempered martensite. As the temperature of isothermal transformation increases, the hardness of the material decreases, due to the formation of upper bainite. The hardness analysis was measured using the Vickers method, the impact toughness of the steel samples was measured using a Charpy test with V-notched samples. The microstructure characterization was performed using optical and scanning electron microscopy. The improvement of ductility can be achieved by controlling the isothermal transformation of bainite and adjusting the heat treatment conditions. These findings provide useful insights into the design and optimization of heat treatment processes for hot-work tool steels.ditions. These findings provide useful insights into the design and optimization of heat treatment processes for hot-work tool steels.
Ključne besede: hot-work tool steel, austempering, bainitic transformation, ductility, dilatometry
Objavljeno v DiRROS: 28.02.2024; Ogledov: 176; Prenosov: 75
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Povzetek: This paper represents Part 2 of the parallel paper Part 1, where the strong form hybrid RBF-FD method was developed for solving thermo-elasto-plastic problems. It addresses the industrial application of this novel meshless method to steel bars cooling on a cooling bed (CB) where the formation of residual stress is of primary interest. The study investigates the impact of the distance between the bars and the distance to the heat shield above the CB on radiative heat fluxes and, consequently, on thermo-mechanical response. The thermal model is solved on bars cross-section with a RBF-FD method where augmented polyharmonic splines are used for the local approximation. View factors, computed with a Monte-Carlo method, are included in radiative heat fluxes. The thermal solution is incrementally applied on a mechanical model that assumes a generalised plane strain state and captures bars bending. The study employs a hybrid RBF-FD method to resolve a nonlinear discontinuous mechanical problem successfully. The simulation of the process shows how different process parameters influence the thermo-mechanical response of the bars.
Ključne besede: steel bars, cooling bed, thermo-mechanical modelling, hybrid radial basis function, generated finite differences, residual stresses
Objavljeno v DiRROS: 28.02.2024; Ogledov: 134; Prenosov: 102
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