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31.
The deformation of alkali-activated materials at an early age under different curing conditions
Mark Češnovar, Katja Traven, Vilma Ducman, 2021, izvirni znanstveni članek

Povzetek: The production of alkali-activated materials (AAMs) is known for its environmentally friendly processing method, where several amorphous-rich aluminosilicate material sources combine with an alkali media solution to form solid, ceramic-like materials. In terms of the Si:Al, Na(K):Al, and Na(K):H2O ratios, the theory of AAM formation is quite well developed, but some open questions in the technology process remain, especially with regards to the means of curing, where the generation of defects can be persistent. Knowing that deformation is extremely high in the early ages, this study investigates the effects of temperature and moisture on shrinkage behavior within the first 72 h of AA pastes made from ladle (LS) and electric arc furnace (EAF) slag and activated by sodium silicate (Na2SiO3). The method to determine the deformation of alkali-activated slag-based materials, in terms of both autogenous and drying shrinkage, was based on the modified ASTM C1698-19 standard for the measurement of autogenous shrinkage in cement pastes. Autogenous deformation and strain were measured in four samples, using the standard procedure at room temperature, 40 and 60°C. Furthermore, using an adjusted method, nine samples were characterized for strain and partial surface pressure, while drying at room temperature, 40, or 60°C at a relative humidity of 30 or 90%. The results show that the highest rate of autogenous shrinkage occurred at a temperature of 60°C, followed by drying shrinkage at 60°C and 30% relative humidity, owing to the fact that the rate of evaporation was highest at this moisture content. The study aimed to provide guidance regarding selection of the optimal curing set in order to minimize deformations in slag-based alkali-activated materials. In the present case, curing at a temperature of around 40°C under lower moisture conditions for the first 24 h provided optimal mechanical properties for the slags investigated. The methodology might also be of use for other aluminosilicate sources such as metakaolin, fly ash, and mineral wool–based alkali-activated materials.
Ključne besede: alkali-activated materials, slag, drying, autogenous shrinkage, partial surface pressure, curing deformation
Objavljeno v DiRROS: 03.07.2023; Ogledov: 381; Prenosov: 138
.pdf Celotno besedilo (2,23 MB)
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33.
Environmental and biological impact of fly ash and metakaolin-based alkali-activated foams obtained at 70°C and Fired at 1,000°C
Cristina Leonelli, Janez Turk, Giovanni Dal Poggetto, Michelina Catauro, Katja Traven, Alenka Mauko Pranjić, Vilma Ducman, 2022, izvirni znanstveni članek

Povzetek: Alkali-activated foams (AAFs) are inorganic porous materials that can be obtained at temperatures well below 100° C with the use of inorganic wastes as aluminosilicate precursors. In this case, fly ash derived from a Slovenian power plant has been investigated. Despite the environmental benefits per se, due to saving of energy and virgin materials, when using waste materials, it is of extreme importance to also evaluate the potential leaching of heavy metal cations from the alkali-activated foams. This article presents an environmental study of a porous geopolymer derived from this particular fly ash, with respect to the leachability of potentially hazardous elements, its environmental toxicity as determined by biological testing, and the environmental impact of its production. In particular, attention was focused to investigate whether or not 1,000 °C-fired alkali- activated fly ash and metakaolin-based foams, cured at 70 °C, are environmentally friendlier options compared to unfired ones, and attempts to explain the rationale of the results were done. Eventually, the firing process at 1,000 ° C, apart from improving technical performance, could reinforce heavy metal cation entrapment within the aluminosilicate matrix. Since technical performance was also modified by addition of different types of activators (K-based or Na-based), as well as by partial replacement of fly ash with metakaolin, a life cycle assessment (LCA) analysis was performed to quantify the effect of these additions and processes (curing at 70 ° C and firing at 1,000 °C) in terms of global warming potential. Selected samples were also evaluated in terms of leaching of potentially deleterious elements as well as for the immobilization effect of firing. The leaching test indicated that none of the alkali-activated material is classified as hazardous, not even the as-received fly ash as component of new AAF. All of the alkali-activated foams do meet the requirements for an inertness. The highest impact on bacterial colonies was found in samples that did not undergo firing procedures, i.e., those that were cured at 70 °C, which induced the reduction of bacterial Enterococcus faecalis viability. The second family of bacteria tested, Escherichia coli, appeared more resistant to the alkaline environment (pH = 10–12) generated by the unfired AAMs. Cell viability recorded the lowest value for unfired alkali-activated materials produced from fly ash and K-based activators. Its reticulation is only partial, with the leachate solution appearing to be characterized with the most alkaline pH and with the highest ionic conductivity, i.e., highest number of soluble ions. By LCA, it has been shown that 1) changing K-based activators to Na-based activators increases environmental impact of the alkali-activated foams by 1%–4% in terms of most of the impact categories (taking into account the production stage). However, in terms of impact on abiotic depletion of elements and impact on ozone layer depletion, the increase is relatively more significant (11% and 18%, respectively); 2) replacing some parts of fly ash with metakaolin also results in relatively higher environmental footprint (increase of around 1%–4%, while the impact on abiotic depletion of elements increases by 14%); and finally, 3) firing at 1,000°C contributes significantly to the environmental footprint of alkali- activated foams. In such a case, the footprint increases by around one third, compared to the footprint of alkali-activated foams produced at 70 ° C. A combination of LCA and leaching/toxicity behavior analysis presents relevant combinations, which can provide information about long-term environmental impact of newly developed waste-based materials.
Ključne besede: alkali activated materials, geopolimers, leaching, LCA
Objavljeno v DiRROS: 20.06.2023; Ogledov: 275; Prenosov: 160
.pdf Celotno besedilo (3,42 MB)
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34.
Microstructural characterization of alkali-activated composites of lightweight aggregates (LWAs) embedded in alkali-activated foam (AAF) matrices
Katja Traven, Wolfgang Wisniewski, Mark Češnovar, Vilma Ducman, 2022, izvirni znanstveni članek

Povzetek: Alkali-activated composites of lightweight aggregates (LWAs, with beneficial insulating properties) and alkali-activated foams (AAFs, higher added value products due to their production from waste materials at well below 100 ◦C) allow for the expectation of superior properties if a chemical bonding reaction or mechanical interlocking occurs during production. However, the interfaces between LWAs and an AAF have not been studied in detail so far. Chemical reactions are possible if the LWA contains an amorphous phase which can react with the alkaline activators of the AAF, increase the bonding, and thus, also their mechanical strengths. These, in turn, allow for an improvement of the thermal insulation properties as they enable a further density reduction by incorporating low density aggregates. This work features a first-detailed analyses of the interfaces between the LWAs’ expanded polystyrene, perlite, expanded clay and expanded glass, and the alkali-activated foam matrices produced using industrial slags and fly ash. Some are additionally reinforced by fibers. The goal of these materials is to replace cement by alkali-activated waste as it significantly lowers the environmental impact of the produced building components.
Ključne besede: alkali activated materials/geopolymers, light weight aggregates, SEM
Objavljeno v DiRROS: 20.06.2023; Ogledov: 349; Prenosov: 180
.pdf Celotno besedilo (4,49 MB)
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35.
Sustainable alkali-activated slag binders based on alternative activators sourced from mineral wool and glass waste
Majda Pavlin, Katja Koenig, Jakob Koenig, Uroš Javornik, Vilma Ducman, 2022, izvirni znanstveni članek

Povzetek: In the present study, four different locally available waste glass materials (bottle glass-BG, glass wool-GW, stone wool-SW and cathode-ray tube glass-CRTG) were treated with hot concentrated potassium hydroxide (KOH) in order to obtain alternative alkali activators (AAAs). We evaluated the suitability of the solutions obtained for use as AAAs in the production of AAMs. AAMs were prepared using electric arc furnace slag and selected AAAs with a higher content of dissolved Si. We evaluated the performance of the AAMs in comparison to that of slags activated with KOH or potassium-silicate (K-silicate). The compressive strength of the AAMs prepared with KOH-based AAAs were high when Si and Al were simultaneously abundant in the AAA (9.47 MPa when using the activator sourced from the CRTG), and low with the addition of KOH alone (1.97 MPa). The AAM produced using commercial K-silicate yielded the highest compressive strength (27.7 MPa). The porosity of the KOH-based AAM was lowest when an alternative BG-based activator was used (24.1%), when it was similar to that of the AAM prepared with a K-silicate. The BG-based activator had the highest silicon content (33.1 g/L), and NMR revealed that Si was present in the form of Q0, Q1 and Q2. The concentrations of toxic trace elements in the AAAs used for alkali activation of the slag were also determined, and leaching experiments were performed on the AAMs to evaluate the immobilisation potential of alkali-activated slag. In the SW AAAs the results show acceptable concentrations of trace and minor elements with respect to the regulations on waste disposal sites, while in the activators prepared from BG, CRTG and GW some elements exceeded the allowable limits (Pb, Ba, Sb, and As).
Ključne besede: alkali activated materials/geopolymers, alternative activators, NMR, leaching
Objavljeno v DiRROS: 08.06.2023; Ogledov: 308; Prenosov: 201
.pdf Celotno besedilo (2,26 MB)
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36.
Clay rich river sediments calcined into precursors for alkali activated materials
Lea Žibret, Wolfgang Wisniewski, Barbara Horvat, Mojca Božič, Boštjan Gregorc, Vilma Ducman, 2023, izvirni znanstveni članek

Povzetek: Alkali activated materials (AAMs), a potential alternative to cement-based products or ceramics, can incorporate large amounts of currently landfilled aluminosilicate rich materials such as calcined clay-rich river sediments collected at hydropower plant dams. Untreated fresh sediment and untreated aged sediment intended to serve as AAM precursors were calcined to increase their amorphous content, then activated by Na or K-based silicate or hydroxide solutions and cured at 60 ◦C for three days. Up to 30 mass % (ma%) of fly ash (FA) or ladle slag (LS) increased the mechanical performance. The phase composition and microstructure are analyzed using X-ray diffraction, fourier-transform infrared spectroscopy, scanning electron microscopy, energy dispersive X-ray spectroscopy and mercury intrusion porosimetry to gain further insight into how the additives influence the final properties of the resulting AAMs. The main crystalline components of the prepared AAMs are quartz, illite/muscovite and feldspar. The amorphous content reaches up to 52.5 ma% in the Na-activated AAMs and up to 48.8 ma% in K-activated AAMs. The acquired results confirm the suitability of the investigated sediments as sole precursors for AAMs. The mechanical properties of the AAMs can be improved by adding FA and/or LS.
Ključne besede: sediments, alkali activated materials, properties
Objavljeno v DiRROS: 30.05.2023; Ogledov: 289; Prenosov: 233
.pdf Celotno besedilo (4,71 MB)
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37.
Characterization of steel corrosion processes in various blended cements by means of coupled multi-electrode arrays
Miha Hren, Tadeja Kosec, Andraž Legat, 2023, izvirni znanstveni članek

Povzetek: Supplementary cementitious materials can affect the porosity of concrete, pore solution pH and chloride binding, all of which influence the type and magnitude of corrosion damage. Advanced corrosion monitoring techniques are needed to follow the development of corrosion on steel embedded in concrete across space and over time. In this study, coupled multi-electrode arrays (CMEAs) were used to characterise corrosion processes in OPC and three blended cements. Cyclic wetting with chlorides was undertaken to initiate corrosion. The results showed three distinct types of corrosion: localised corrosion (CEM I), localised corrosion that expanded over time (CEM II), and a combination of localised and general corrosion (CEM III and CEM IV). Cathodic locations were also monitored successfully, and the corrosion behaviour was related to total porosity and pH of the pore solution. MicroCT was used to quantify the volume of corroded material, which agreed well with results calculated from the CMEA measurements.
Ključne besede: blended cements, coupled multi-electrode array, corrosion of steel in concrete, supplementary cementitious materials, open access
Objavljeno v DiRROS: 29.05.2023; Ogledov: 268; Prenosov: 173
.pdf Celotno besedilo (12,61 MB)
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38.
Application of electrochemical methods for studying steel corrosion in alkali-activated materials
Shishir Mundra, Gabriel Samson, Giulia Masi, Rebecca Achenbach, David M. Bastidas, Susana Bernal, Maria Chiara Bignozzi, Maria Criado, Martin Cyr, Nina Gartner, Stefanie von Greve‐Dierfeld, Andraž Legat, Nikoonasab Ali, John L. Provis, Michael Raupach, Gregor J. G. Gluth, 2023, izvirni znanstveni članek

Povzetek: Alkali‐activated materials (AAMs) are binders that can complement and partially substitute the current use of conventional cement. However, the present knowledge about how AAMs protect steel reinforcement in concrete elements is incomplete, and uncertainties exist regarding the application of electrochemical methods to investigate this issue. The present review by EFC WP11‐Task Force ‘Corrosion of steel in alkali‐activated materials’ demonstrates that important differences exist between AAMs and Portland cement, and between different classes of AAMs, which are mainly caused by differing pore solution compositions, and which affect the outcomes of electrochemical measurements. The high sulfide concentrations in blast furnace slag‐based AAMs lead to distinct anodic polarisation curves, unusually low open circuit potentials, and low polarisation resistances, which might be incorrectly interpreted as indicating active corrosion of steel reinforcement. No systematic study of the influence of the steel–concrete interface on the susceptibility of steel to corrosion in AAMs is available. Less common electrochemical methods present an opportunity for future progress in the field.
Ključne besede: alkali-aktivated materials, alkali‐activated materials, anodic/cathodic polarisation, concrete, linear polarisation resistance, open circuit potential, reinforcement corrosion, resistivity
Objavljeno v DiRROS: 29.05.2023; Ogledov: 286; Prenosov: 125
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39.
Antibacterial properties and cytotoxicity of 100% waste derived alkali activated materials : slags and stone wool-based binders
Caterina Sgarlata, Giovanni Dal Poggetto, Federica Piccolo, Michelina Catauro, Katja Traven, Mark Češnovar, Hoang Nguyen, Juho Yliniemi, Luisa Barbieri, Vilma Ducman, Isabella Lancellotti, Cristina Leonelli, 2021, izvirni znanstveni članek

Povzetek: In this study we compare the leaching behavior and the antibacterial and cytotoxic properties of 100% slag or stone wool derived alkali activated materials. The antibacterial activity was measured as the inhibiting capacity against two Gram- negative bacterial strains, Escherichia coli and Pseudomonas aeruginosa and one Gram-positive bacterial strain: Enterococcus faecalis. The cytotoxicity properties were tested on mouse embryonic fibroblast NIH-3T3 cell-line. It was proved that the high quality of the 3D aluminosilicate network of the consolidated materials obtained from powders of CaO or MgO-rich slags or stone wool, opportunely activated with NaO and/or Na-silicate, was capable of stabilizing heavy metal cations. The concentrations of leachate heavy cations were lower than the European law limit when tested in water. The effect of additives in the composites, basal fibers or nanocellulose, did not reduce the chemical stability and slightly influenced the compressive strength. Weight loss in water increased by 20% with basalt fibers addition, while it remained almost constant when nanocellulose was added. All the consolidated materials, cement-like in appearance, exhibited limited antibacterial properties (viability from 50 to 80% depending on the bacterial colony and the amount of sample) and absence of cytotoxicity, envisaging good acceptance from part of the final consumer and zero ecological impact. CaO-rich formulations can replace ordinary Portland cement (showing bacterial viability at 100%) with a certain capability for preventing the reproduction of the E. coli and S. aureus bacteria with health and environmental protection results.
Ključne besede: antibacterial properties, cytotoxicity, alkali-activated materials, slag, stone wool, waste utilization, social acceptance
Objavljeno v DiRROS: 22.05.2023; Ogledov: 314; Prenosov: 173
.pdf Celotno besedilo (2,31 MB)
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40.
Alkali activation of metallurgical slags : reactivity, chemical behavior, and environmental assessment
Isabella Lancellotti, Federica Piccolo, Katja Traven, Mark Češnovar, Vilma Ducman, Cristina Leonelli, 2021, izvirni znanstveni članek

Povzetek: Alkali-activated materials (AAMs) represent a promising alternative to conventional building materials and ceramics. Being produced in large amounts as aluminosilicate-rich secondary products, such as slags, they can be utilized for the formulation of AAMs. Slags are partially crystalline metallurgical residues produced during the high temperature separation of metallic and non-metallic materials in the steelmaking processes. In the present study, the electric arc furnace carbon or stainless steel slag (EAF) and secondary metallurgical slag such as ladle furnace basic slag (LS) were used as precursors in an alkali-activation process. EAF slag, with its amorphous fraction of about 56%, presented higher contents of soluble Si and Al species with respect to ladle slag R (35%). However, both are suitable to produce AAM. The leaching behavior shows that all the release values are below the regulation limit. All the bivalent ions (Ba, Cd, Cu, Ni, Pb, and Zn) are well immobilized in a geopolymeric matrix, while amphoteric elements, such as As and Cr, show a slight increase of release with respect to the corresponding slag in alkaline and aqueous environments. In particular, for Sb and As of AAM, release still remains below the regulation limits, while Mo presents an increase of leaching values that slightly exceeds the limit for landfill non-dangerous waste.
Ključne besede: slag, aluminosilicate materials, chemical reactivity, cold consolidation, alkali activation, leaching test, open access
Objavljeno v DiRROS: 22.05.2023; Ogledov: 331; Prenosov: 171
.pdf Celotno besedilo (4,49 MB)
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