1. Influence of casting defects on damage evolution and potential failures in hot rolling simulation systemUmut Hanoglu, Božidar Šarler, 2023, original scientific article Keywords: simulation, rolling, steel, slice model, meshless, radial basis functions, damage
Published in DiRROS: 18.04.2024; Views: 64; Downloads: 38
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2. Assessment of local radial basis function collocation method for diffusion problems structured with multiquadrics and polyharmonic splinesIzaz Ali, Umut Hanoglu, Robert Vertnik, Božidar Šarler, 2024, original scientific article Abstract: This paper aims to systematically assess the local radial basis function collocation method, structured with multiquadrics (MQs) and polyharmonic splines (PHSs), for solving steady and transient diffusion problems. The boundary value test involves a rectangle with Dirichlet, Neuman, and Robin boundary conditions, and the initial value test is associated with the Dirichlet jump problem on a square. The spectra of the free parameters of the method, i.e., node density, timestep, shape parameter, etc., are analyzed in terms of the average error. It is found that the use of MQs is less stable compared to PHSs for irregular node arrangements. For MQs, the most suitable shape parameter is determined for multiple cases. The relationship of the shape parameter with the total number of nodes, average error, node scattering factor, and the number of nodes in the local subdomain is also provided. For regular node arrangements, MQs produce slightly more accurate results, while for irregular node arrangements, PHSs provide higher accuracy than MQs. PHSs are recommended for use in diffusion problems that require irregular node spacing.
Keywords: meshless method, polyharmonic splines, multiquadrics, augmentation, heat diffusion equation
Published in DiRROS: 04.04.2024; Views: 74; Downloads: 33
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3. A meshless numerical solution of thermo-mechanics of hot-rolled steel bars on a cooling bedGašper Vuga, Boštjan Mavrič, Umut Hanoglu, Božidar Šarler, 2023, published scientific conference contribution Abstract: After the continuous hot-rolling process, steel bars are immediately placed on the cooling bed. At the beginning of the cooling, the material is at high temperatures, and the yield strength is low. Due to thermal load, yield strength can be exceeded, and permanent plastic strains start accumulating, resulting in possible unwanted shape changes and residual stresses. The present paper aims to develop a thermo-mechanical model for studying and eliminating undesirable phenomena before the products leave the cooling bed. The governing equations are solved for the two-dimensional slice in a strong form, and a modified version of the radial basis function generated finite difference (RBF-FD) method [1]. The initial bar geometry is obtained from the existing meshless hot-rolling simulation system [2]. The thermal and mechanical models are one-way coupled, i.e. the temperature solution represents a driving force for the stress and strain solution. The temperature field is obtained with explicit propagation in time. The convective and radiative heat fluxes on the boundary are updated at each time step using the ray tracing procedure to determine the radiative heat flux. The mechanical part is solved by considering the small strain elasto-plasticity, where the isotropic von Mises temperature-dependent hardening is employed. The global system of nonlinear equations of the mechanical part is solved by the Newton-Raphson method. The closest point projection method is used to solve the constitutive relations. A sensitivity study is performed on the influence of cooling intensity on a rectangular steel bar’s temperature, stress and strain field. We defined the most influential factors for defect formation. For the first time, a novel meshless RBF-FD method is successfully used for solving such a complex industrial problem. The model will be perspectively upgraded from the slice to the three-dimensional model to enable also bending.
Keywords: cooling bed, steel bars, thermo-mechanics, strong form, meshless method
Published in DiRROS: 21.03.2024; Views: 84; Downloads: 49
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4. A hybrid radial basis function-finite difference method for modelling two-dimensional thermo-elasto-plasticity : Application to cooling of hot-rolled steel bars on a cooling bedGašper Vuga, Boštjan Mavrič, Umut Hanoglu, Božidar Šarler, 2024, original scientific article Abstract: This paper represents Part 2 of the parallel paper Part 1, where the strong form hybrid RBF-FD method was developed for solving thermo-elasto-plastic problems. It addresses the industrial application of this novel meshless method to steel bars cooling on a cooling bed (CB) where the formation of residual stress is of primary interest. The study investigates the impact of the distance between the bars and the distance to the heat shield above the CB on radiative heat fluxes and, consequently, on thermo-mechanical response. The thermal model is solved on bars cross-section with a RBF-FD method where augmented polyharmonic splines are used for the local approximation. View factors, computed with a Monte-Carlo method, are included in radiative heat fluxes. The thermal solution is incrementally applied on a mechanical model that assumes a generalised plane strain state and captures bars bending. The study employs a hybrid RBF-FD method to resolve a nonlinear discontinuous mechanical problem successfully. The simulation of the process shows how different process parameters influence the thermo-mechanical response of the bars.
Keywords: steel bars, cooling bed, thermo-mechanical modelling, hybrid radial basis function, generated finite differences, residual stresses
Published in DiRROS: 28.02.2024; Views: 120; Downloads: 70
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