31. Monitoring the corrosion of steel in concrete exposed to a marine environmentNina Gartner, Tadeja Kosec, Andraž Legat, 2020, original scientific article Abstract: Reinforced concrete structures require continuous monitoring and maintenance to prevent corrosion of the carbon steel reinforcement. In this work, concrete columns with carbon and stainless steel reinforcements were exposed to a real marine environment. In order to monitor the corrosion processes, two types of corrosion probes were embedded in these columns at different height levels. The results from the monitoring of the probes were compared to the actual corrosion damage in the different exposure zones. Electrical resistance (ER) probes and coupled multi-electrodes (CMEs) were shown to be promising methods for long-term corrosion monitoring in concrete. Correlations between the different exposure zones and the corrosion processes of the steel in the concrete were found. Macrocell corrosion properties and the distribution of the separated anodic/cathodic places on the steel in chloride-contaminated concrete were addressed as two of the key issues for understanding the corrosion mechanisms in such environments. The specific advantages and limitations of the tested measuring techniques for long-term corrosion monitoring were also indicated. The results of the measurements and the corrosion damage evaluation clearly confirmed that the tested stainless steels (AISI 304 and AISI 304L) in a chloride-contaminated environment behave significantly better than ordinary carbon steel, with corrosion rates from 110% to 9500% lower in the most severe (tidal) exposure conditions.
Keywords: corrosion in concrete, steel reinforcement, long-term exposure, field exposure, electrical resistance (ER) probes, coupled multi-electrodes
Published in DiRROS: 21.08.2023; Views: 288; Downloads: 168
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32. Effect of deep cryogenic treatment on corrosion properties of various high-speed steelsJure Voglar, Živa Novak, Patricia Jovičević Klug, Bojan Podgornik, Tadeja Kosec, 2021, original scientific article Abstract: The aim of the study was to evaluate the corrosion properties of three different grades of high-speed steel following a heat treatment procedure involving deep cryogenic treatment after quenching and to investigate how these properties are connected to the microstructure and hard- ness of the material. The hardness of steels was measured, and microstructural properties were determined through observation of the metallographically prepared steels using scanning electron microscopy. These studies were complemented corrosion evaluation by the use of corrosion potential measurement and linear polarization measurement of steels in a sodium tetraborate buffer at pH 10. The results showed that the deep cryogenic procedure of high-speed steel changed the microstructure and consequently affected the hardness of the investigated steels to different extents, depending on their chemical composition. Corrosion studies have confirmed that some high-speed steels have improved corrosion properties after deep cryogenic treatment. The most important improvement in corrosion resistance was observed for deep cryogenically treated high-speed steel EN 1.3395 (M3:2) by 31% when hardened to high hardness values and by 116% under lower hardness conditions. The test procedure for differentiating corrosion properties of differently heat-treated tool steels was established alongside the investigation.
Keywords: deep cryogenic treatment, corrosion, microstructure, hardness
Published in DiRROS: 01.08.2023; Views: 287; Downloads: 151
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33. Effect of the microstructural properties of copper on corrosion performanceTadeja Kosec, Jure Voglar, Petra Močnik, Andraž Legat, 2021, original scientific article Abstract: The aim of the study was to define the influence of microstructural properties on the electrochemical properties of copper in four different forms: copper in sheet form, copper doped with phosphorus, electroplated copper and copper wire. Open circuit potential and polarization resistance measurements were carried out in order to determine the electrochemical properties and corrosion rates of copper in 0.1 M NaCl solution in oxic conditions at ambient temperature. Statistical evaluation of the electrochemical data was performed in order to differentiate between the various forms of copper samples. Microstructural and electrochemical investigations were combined with electron microscopy and Raman analysis of the corrosion products after immersion of the copper samples in a 0.1 M NaCl solution for 30 days. The various morphologies of copper corrosion products were identified and analyzed by Raman spectroscopy for the various forms of copper.
Keywords: copper, microstructura, corrosion, Raman
Published in DiRROS: 19.07.2023; Views: 322; Downloads: 154
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34. Sensor development for corrosion monitoring of stainless steels in H2SO4 solutionsMiha Hren, Tadeja Kosec, Mari Lindgren, Elina Huttunen-Saarivirta, Andraž Legat, 2021, original scientific article Abstract: Equipment made of different stainless steels is often used in the hydrometallurgical processing industry. In this study, an electrical resistance sensor was developed for monitoring corrosion in acidic solutions at high temperature. Two types of stainless steel were used as the electrode materials, namely grade 316L stainless steel (EN 1.4404) and grade 2507 duplex stainless steel (EN 1.4410). The materials and sensors were exposed to a 10% H2SO4 solution containing 5000 mg/L of NaCl at various temperatures. Results from the sensors were verified using electrochemical techniques and postexposure examination. Results showed that the microstructure played an important role in the interpretation of corrosion rates, highlighting the importance of using an appropriate stainless steel for the production of sensors. Electrochemical tests and postexposure examination both showed that the grade 2507 had a significantly lower corrosion rate compared to the grade 316L. Under industrial‑process conditions, the results for the grade 2507 sensor were promising with respect to sensor durability and performance, despite the extremely harsh operating environment.
Keywords: stainless steel, hydrometallurgical industry, sulphuric acid, electrical resistance sensor, corrosion
Published in DiRROS: 05.07.2023; Views: 345; Downloads: 188
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35. Characterizing steel corrosion in different alkali-activated mortarsNina Gartner, Miha Hren, Tadeja Kosec, Andraž Legat, 2021, original scientific article Abstract: Alkali-activated materials (AAMs) present a promising potential alternative to ordinary Portland cement (OPC). The service life of reinforced concrete structures depends greatly on the corrosion resistance of the steel used for reinforcement. Due to the wide range and diverse properties of AAMs, the corrosion processes of steel in these materials is still relatively unknown. Three different alkali-activated mortar mixes, based on fly ash, slag, or metakaolin, were prepared for this research. An ordinary carbon-steel reinforcing bar was installed in each of the mortar mixes. In order to study the corrosion properties of steel in the selected mortars, the specimens were exposed to a saline solution in wet/dry cycles for 17 weeks, and periodic electrochemical impedance spectroscopy (EIS) measurements were performed. The propagation of corrosion damage on the embedded steel bars was followed using X-ray computed microtomography (XCT). Periodic EIS measurements of the AAMs showed different impedance response in individual AAMs. Moreover, these impedance responses also changed over the time of exposure. Interpretation of the results was based on visual and numerical analysis of the corrosion damages obtained by XCT, which confirmed corrosion damage of varying type and extent on steel bars embedded in the tested AAMs.
Keywords: corrosion, alkali-activated mortars, steel reinforcement, electrochemical impedance spectroscopy, X-ray computed microtomography, visual analysis
Published in DiRROS: 05.07.2023; Views: 389; Downloads: 182
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36. Corrosion and protection of non-patinated, sulphide- and chloride-patinated bronzeŽiva Novak, Tadeja Kosec, 2022, original scientific article Abstract: The surface of bronze undergoes changes when it is exposed to a polluted atmosphere, and bronze should therefore be protected from this natural deterioration. The most common protective coating currently in use is Incralac, which includes toxic components and is reported to dissolve a few months after application. This work therefore investigates a fluoropolymer-based coating (FA-MS), and compares it to the protection offered by Incralac. Bronze samples (non-patinated, sulphide-patinated or chloride-patinated) were exposed to simulated urban rain for four months. The corrosion products formed were characterised using SEM/EDS and Raman analyses. To study the protection efficiency of the newly developed fluoropolymer coating (FA-MS) and Incralac protection, various electrochemical methods were used: measurements of open circuit potential linear polarisation and potentiodynamic measurements. Findings show that the FA-MS coating provides a protection efficiency of 71 % for chloride-patinated bronze and 99.5 % for sulphide-patinated bronze. Contact angles of the FA-MS samples were higher than those of the unprotected samples or the samples protected by Incralac, indicating better hydrophobic properties of the FA-MS coating.
Keywords: bronze, corrosion, SEM/EDS analyses, Raman spectroscopy, electrochemistry, odprti dostop
Published in DiRROS: 31.05.2023; Views: 341; Downloads: 129
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37. Estimation of the corrosion properties for titanium dental alloys produced by SLMTadeja Kosec, Mirjam Bajt Leban, Maja Ovsenik, Matej Kurnik, Igor Kopač, 2022, original scientific article Abstract: Titanium alloys are known for their excellent biocompatible properties. The development of additive-manufacturing technologies has increased the interest in the use of Ti-6Al-4V, produced by selective laser melting (SLM) method, also in dentistry, i.e., prosthodontics and orthodontics. In the present paper, the effect of laser printing parameters in the selective laser melting (SLM) process on the porosity and corrosion behavior of Ti-6Al-4V dental alloy was metallographically and electrochemically studied. All the tests were performed in artificial saliva at 37 °C. Different forms of Ti-6Al-4V alloy were selected: a reference sample, i.e., pre-fabricated milling disc in wrought condition and four different 3D-printed samples made from Ti-6Al-4V powder using the SLM method, one being heat treated. Electrochemical, spectroscopic and hardness measurements were employed in the study. It was shown that the SLM-produced Ti-6Al-4V samples with different printing parameters have similar microstructural and electrochemical properties, while the electrochemical properties of a reference and thermally treated 3D-printed sample were different, most probably due to the change in the microstructure of the alloys. The corrosion properties were related to the microstructural properties as well as to the pore density.
Keywords: Ti-6Al-4V, dental alloys, artificial saliva, selective laser melting, corrosion
Published in DiRROS: 31.05.2023; Views: 274; Downloads: 123
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38. Comparison of cycling high temperature corrosion at 650°C in the presence of NaCl of various austenitic stainless steelsMirjam Bajt Leban, Maja Vončina, Tadeja Kosec, Robert Tisu, Matevž Barborič, Jože Medved, 2023, original scientific article Abstract: The high temperature corrosion at 650°C in the presence of NaCl at atmospheric pressure of AISI 304L, AISI 309, AISI 310S, AISI 314 and AISI 321 austenitic stainless steel was studied. The specimens were cyclically heated in the furnace and immersed in a 3.5% aqueous NaCl solution after cooling for 15 min. After each cycle, the change in mass of the samples was measured. The corroded samples were analysed by SEM /EDX, and the corrosion products were analysed by XRD. The chloride ions react with the steel surface to form porous and poorly adherent oxides and metal chlorides. After the mass increase during the first exposure cycles, spalling of the oxides occurred. The high temperature austenitic stainless steels (AISI 309, AISI 310S, AISI 314) showed less mass loss than conventional austenitic steels (AISI 304L). Surprisingly, the stainless steel AISI 321 showed a similar low weight loss after the cyclic test as AISI 309, but a detailed analysis of the exposed surfaces after the test showed a similar corrosion attack as for AISI 304. After the cyclic test at high temperature in the presence of NaCl, a higher concentration of Cr and Ni definitely improves the corrosion resistance under the present conditions, but a certain addition of Si is even more obvious.
Keywords: austenitic stainless steel, high temperature corrosion, NaCl, exhaust systems, open access
Published in DiRROS: 31.05.2023; Views: 301; Downloads: 185
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39. Corrosion characterization and ion release in SLM-manufactured and wrought Ti6Al4V alloy in an oral environmentMirjam Bajt Leban, Tadeja Kosec, Matjaž Finšgar, 2022, original scientific article Abstract: As-produced and heat-treated TiAlV samples were prepared by selective laser melting and compared to wrought samples of identical chemical composition. Microstructural, corrosion, and spectroscopic studies of additively manufactured samples in artificial saliva at 37 °C, with NaF and at pH 2.3 were as a novelty combined with metal ion release during 42 days immersion. In artificial saliva higher amount of ions was released on SLM specimen when compared to wrought alloy. The total amount of ions released from SLM specimen in AS containing NaF was 10-times higher than in AS, while in AS with lactic acid it was 100-times higher.
Keywords: Ti6Al4V, SLM, corrosion, ion release, XPS, ToF-SIMS
Published in DiRROS: 31.05.2023; Views: 327; Downloads: 265
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40. Characterization of steel corrosion processes in various blended cements by means of coupled multi-electrode arraysMiha Hren, Tadeja Kosec, Andraž Legat, 2023, original scientific article Abstract: Supplementary cementitious materials can affect the porosity of concrete, pore solution pH and chloride binding, all of which influence the type and magnitude of corrosion damage. Advanced corrosion monitoring techniques are needed to follow the development of corrosion on steel embedded in concrete across space and over time. In this study, coupled multi-electrode arrays (CMEAs) were used to characterise corrosion processes in OPC and three blended cements. Cyclic wetting with chlorides was undertaken to initiate corrosion. The results showed three distinct types of corrosion: localised corrosion (CEM I), localised corrosion that expanded over time (CEM II), and a combination of localised and general corrosion (CEM III and CEM IV). Cathodic locations were also monitored successfully, and the corrosion behaviour was related to total porosity and pH of the pore solution. MicroCT was used to quantify the volume of corroded material, which agreed well with results calculated from the CMEA measurements.
Keywords: blended cements, coupled multi-electrode array, corrosion of steel in concrete, supplementary cementitious materials, open access
Published in DiRROS: 29.05.2023; Views: 309; Downloads: 183
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