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31.
Development of multi-component fluoropolymer based coating on simulated outdoor patina on quaternary bronze
Tadeja Kosec, Luka Škrlep, Erika Švara Fabjan, Andrijana Sever Škapin, Giulia Masi, Elena Bernardi, Cristina Chiavari, Claudie Josse, Jerome Esvan, Luc Robbiola, 2019, original scientific article

Abstract: Bronze reacts with oxygen, humidity, and pollutants in the atmosphere so that a patina forms. Natural exposure to an outdoor atmosphere can be simulated and accelerated in order to achieve a patina that mimics outdoor ancient patina. In order to avoid the uncontrolled dissolving of either the natural or artificially formed patina, protection of the patina is needed. In this study, a multi-component fluoropolymer based coating for the protection of bronze patina was developed. In order to provide various functionalities of the coating (such as the hydrophobicity of the coating surface, obtaining interactions within the coating itself as well as a bronze substrate and inhibiting the corrosion processes), a fluoroacrylate coating with appropriate adhesion promoter was suggested, with and without a silane modified benzotriazole inhibitor. The protective efficiency and durability of the applied coatings were investigated electrochemically using potentiodynamic tests and electrochemical impedance spectroscopy in a simulated acid rain solution. All of the developed coatings showed a significant decrease in the corrosion current density. The self-assembled single layer coating (FA-MS) also showed 100% inhibition efficiency. After ageing the coating remained transparent and did not change by UV exposure and/or thermal cycling. The patina and coating investigations using FIB-SEM and EDX showed that the latter coating (FA-MS) successfully covered the surface of the patinated bronze. The mechanism of the bonding was proposed and supported with the spectroscopic observation of a thin and even coating.
Keywords: bronze, patina, fluoropolymer coating, atmospheric corrosion
Published in DiRROS: 25.10.2023; Views: 544; Downloads: 307
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32.
Development of an electrical resistance sensor from high strength steel for automotive applications
Tadeja Kosec, Viljem Kuhar, Andrej Kranjc, Vili Malnarič, Branko Belingar, Andraž Legat, 2019, original scientific article

Abstract: This work focuses on a demonstration of the monitoring of corrosion processes taking place in high strength steel in automotive applications. This is performed by means of a corrosion sensor, which operates as an electrical resistance sensor. It was developed from the same type of material that is used for the high-strength steel parts produced in the automotive industry. Using the sensor, real time corrosion processes can be measured. It is attached to a location inside the vehicle’s engine and is equipped with a data logger, which enables wireless transfer of the measured data. In this study the development, operation, and evaluation of the monitoring process are presented. Corrosion estimation is verified by means of electrochemical methods. A metallographic investigation was included in order to verify the similarity between the microstructural properties of the sensor and those of the as-received high-strength steel sheet.
Keywords: high strenghth steel, automotive, electrical resistance sensor, corrosion
Published in DiRROS: 24.10.2023; Views: 686; Downloads: 239
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33.
Corrosion performance of steel in blended cement pore solutions
Miha Hren, Tadeja Kosec, Andraž Legat, Violeta Bokan-Bosiljkov, 2019, original scientific article

Abstract: Blended cements might change the chemistry of the pore solution and subsequently affect the corrosion of steel in concrete. Pore solutions were extracted, analyzed and compared from mortars made of CEM I, CEM II, CEM III and CEM IV cements. Three combinations of carbonation and chloride states were studied, i.e., non-carbonated without chlorides, non-carbonated with chlorides and carbonated with chlorides. Different electrochemical and spectroscopic techniques were used to study the electrochemical properties, the type and the extent of the corrosion products, as well as the type and the extent of the corrosion damage. It was confirmed that the most corrosive environments were pore solutions extracted from the carbonated mortars with chlorides. In this environment the highest corrosion rate was observed for the CEM III pore solution, and the lowest for the CEM I. The extent and the type of corrosion products and the corrosion damage varied according to the environment.
Keywords: corrosion, blended cements, pore solution, mortar
Published in DiRROS: 14.09.2023; Views: 477; Downloads: 196
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34.
Depassivation and repassivation of stainless steels by stepwise pH change
Emir Mujanović, Bojan Zajec, Andraž Legat, Tadeja Kosec, Janez Kovač, Gregor Mori, Stefan Hönig, Gerald Zehethofer, 2020, original scientific article

Abstract: Immersion tests with different stainless steels have been performed, while the pH was stepwise decreased and then increased again. During 8.5-day exposure, the depassivation and repassivation pH values as a function of pitting resistance equivalent number were determined. There is always a gap between both pH values (depassivation and repassivation), indicating that for every steel, there are conditions where an existing passive layer can be maintained but cannot be rebuilt after depassivation. In such environments, the passive layer is thicker, consisting mainly of molybdenum and iron rich oxides, while chromium is dissolved. Usually, depending on conditions, the passive layer is more chromium-rich, especially the inner layer. This is relevant, for example, for acidizing jobs in oil and gas industry, proving that repassivation after acidizing will happen promptly, when the pH is increased again.
Keywords: stress corrosion cracking, surface finish impact, tapered tensile specimen, autoclave, accelerated testing, light water nuclear reactor, critical threshold stress
Published in DiRROS: 30.08.2023; Views: 465; Downloads: 262
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35.
Stress corrosion crack initiation testing with tapered specimens in high-temperature water - results of a collaborative research project
Rik-Wouter Bosch, Stefan Ritter, Matthias Herbst, Renate Kilian, Grace Burke, Jonathan Duff, Fabio Scenini, Yuchen Gu, Alice Dinu, Ulla Ehrnsten, Aki Toivonen, Radek Novotny, Oliver Martin, Francisco Javier Perosanz, Andraž Legat, Bojan Zajec, 2020, original scientific article

Abstract: The applicability of an accelerated test technique using tapered tensile specimens for investigating the stress corrosion crack (SCC) initiation behaviour of structural materials in high-temperature water was assessed in the framework of a European collaborative research project (MICRIN – MItigation of CRack INitiation). The main advantage of using a tapered geometry is, that in a single test a stress gradient is obtained through the gauge length, and therefore a stress threshold for SCC initiation can be determined in a reasonable timeframe. This method was used to investigate two different materials that were known to be susceptible to SCC in light water reactor environment: a high-Si stainless steel and a Ni-base weld metal (Alloy 182). The results of the international test programme confirmed that the tapered specimen test methodology could be used to identify a SCC initiation stress threshold, albeit that significant scatter was present in the data.
Keywords: stress corrosion cracking, surface finish impact, tapered tensile specimen, autoclave, accelerated testing, light water nuclear reactor, critical threshold stress
Published in DiRROS: 28.08.2023; Views: 440; Downloads: 236
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36.
Corrosion behavior of steel in pore solutions extracted from different blended cements
Miha Hren, Tadeja Kosec, Andraž Legat, 2020, original scientific article

Abstract: Mortar specimens made from four different types of cement, CEM I, CEM II, CEM III, and CEM IV, were prepared and pore solutions extracted. Three different types of exposure were studied: noncarbonated without chlorides, noncarbonated with chlorides, and carbonated with chlorides. Various electrochemical methods (linear polarization, potentiodynamic polarization measurements) were implemented to characterize the processes of corrosion on steel in these solutions. The type and extent of corrosion products were evaluated by means of various spectroscopic techniques. Specific differences in the type and extent of corrosion damage were determined and compared for each of the extracted pore solutions from the different blended cements. An attempt was made to classify these differences in comparison with the reference cement (CEM I) and in relation to the different types of exposure.
Keywords: corrosion, steel in pore water, blended cements, Raman Spectroscopy
Published in DiRROS: 22.08.2023; Views: 421; Downloads: 223
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37.
Monitoring the corrosion of steel in concrete exposed to a marine environment
Nina Gartner, Tadeja Kosec, Andraž Legat, 2020, original scientific article

Abstract: Reinforced concrete structures require continuous monitoring and maintenance to prevent corrosion of the carbon steel reinforcement. In this work, concrete columns with carbon and stainless steel reinforcements were exposed to a real marine environment. In order to monitor the corrosion processes, two types of corrosion probes were embedded in these columns at different height levels. The results from the monitoring of the probes were compared to the actual corrosion damage in the different exposure zones. Electrical resistance (ER) probes and coupled multi-electrodes (CMEs) were shown to be promising methods for long-term corrosion monitoring in concrete. Correlations between the different exposure zones and the corrosion processes of the steel in the concrete were found. Macrocell corrosion properties and the distribution of the separated anodic/cathodic places on the steel in chloride-contaminated concrete were addressed as two of the key issues for understanding the corrosion mechanisms in such environments. The specific advantages and limitations of the tested measuring techniques for long-term corrosion monitoring were also indicated. The results of the measurements and the corrosion damage evaluation clearly confirmed that the tested stainless steels (AISI 304 and AISI 304L) in a chloride-contaminated environment behave significantly better than ordinary carbon steel, with corrosion rates from 110% to 9500% lower in the most severe (tidal) exposure conditions.
Keywords: corrosion in concrete, steel reinforcement, long-term exposure, field exposure, electrical resistance (ER) probes, coupled multi-electrodes
Published in DiRROS: 21.08.2023; Views: 452; Downloads: 229
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38.
Effect of deep cryogenic treatment on corrosion properties of various high-speed steels
Jure Voglar, Živa Novak, Patricia Jovičević Klug, Bojan Podgornik, Tadeja Kosec, 2021, original scientific article

Abstract: The aim of the study was to evaluate the corrosion properties of three different grades of high-speed steel following a heat treatment procedure involving deep cryogenic treatment after quenching and to investigate how these properties are connected to the microstructure and hard- ness of the material. The hardness of steels was measured, and microstructural properties were determined through observation of the metallographically prepared steels using scanning electron microscopy. These studies were complemented corrosion evaluation by the use of corrosion potential measurement and linear polarization measurement of steels in a sodium tetraborate buffer at pH 10. The results showed that the deep cryogenic procedure of high-speed steel changed the microstructure and consequently affected the hardness of the investigated steels to different extents, depending on their chemical composition. Corrosion studies have confirmed that some high-speed steels have improved corrosion properties after deep cryogenic treatment. The most important improvement in corrosion resistance was observed for deep cryogenically treated high-speed steel EN 1.3395 (M3:2) by 31% when hardened to high hardness values and by 116% under lower hardness conditions. The test procedure for differentiating corrosion properties of differently heat-treated tool steels was established alongside the investigation.
Keywords: deep cryogenic treatment, corrosion, microstructure, hardness
Published in DiRROS: 01.08.2023; Views: 468; Downloads: 223
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39.
Effect of the microstructural properties of copper on corrosion performance
Tadeja Kosec, Jure Voglar, Petra Močnik, Andraž Legat, 2021, original scientific article

Abstract: The aim of the study was to define the influence of microstructural properties on the electrochemical properties of copper in four different forms: copper in sheet form, copper doped with phosphorus, electroplated copper and copper wire. Open circuit potential and polarization resistance measurements were carried out in order to determine the electrochemical properties and corrosion rates of copper in 0.1 M NaCl solution in oxic conditions at ambient temperature. Statistical evaluation of the electrochemical data was performed in order to differentiate between the various forms of copper samples. Microstructural and electrochemical investigations were combined with electron microscopy and Raman analysis of the corrosion products after immersion of the copper samples in a 0.1 M NaCl solution for 30 days. The various morphologies of copper corrosion products were identified and analyzed by Raman spectroscopy for the various forms of copper.
Keywords: copper, microstructura, corrosion, Raman
Published in DiRROS: 19.07.2023; Views: 449; Downloads: 232
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40.
Sensor development for corrosion monitoring of stainless steels in H2SO4 solutions
Miha Hren, Tadeja Kosec, Mari Lindgren, Elina Huttunen-Saarivirta, Andraž Legat, 2021, original scientific article

Abstract: Equipment made of different stainless steels is often used in the hydrometallurgical processing industry. In this study, an electrical resistance sensor was developed for monitoring corrosion in acidic solutions at high temperature. Two types of stainless steel were used as the electrode materials, namely grade 316L stainless steel (EN 1.4404) and grade 2507 duplex stainless steel (EN 1.4410). The materials and sensors were exposed to a 10% H2SO4 solution containing 5000 mg/L of NaCl at various temperatures. Results from the sensors were verified using electrochemical techniques and postexposure examination. Results showed that the microstructure played an important role in the interpretation of corrosion rates, highlighting the importance of using an appropriate stainless steel for the production of sensors. Electrochemical tests and postexposure examination both showed that the grade 2507 had a significantly lower corrosion rate compared to the grade 316L. Under industrial‑process conditions, the results for the grade 2507 sensor were promising with respect to sensor durability and performance, despite the extremely harsh operating environment.
Keywords: stainless steel, hydrometallurgical industry, sulphuric acid, electrical resistance sensor, corrosion
Published in DiRROS: 05.07.2023; Views: 482; Downloads: 266
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