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41.
Development of an electrical resistance sensor from high strength steel for automotive applications
Tadeja Kosec, Viljem Kuhar, Andrej Kranjc, Vili Malnarič, Branko Belingar, Andraž Legat, 2019, original scientific article

Abstract: This work focuses on a demonstration of the monitoring of corrosion processes taking place in high strength steel in automotive applications. This is performed by means of a corrosion sensor, which operates as an electrical resistance sensor. It was developed from the same type of material that is used for the high-strength steel parts produced in the automotive industry. Using the sensor, real time corrosion processes can be measured. It is attached to a location inside the vehicle’s engine and is equipped with a data logger, which enables wireless transfer of the measured data. In this study the development, operation, and evaluation of the monitoring process are presented. Corrosion estimation is verified by means of electrochemical methods. A metallographic investigation was included in order to verify the similarity between the microstructural properties of the sensor and those of the as-received high-strength steel sheet.
Keywords: high strenghth steel, automotive, electrical resistance sensor, corrosion
Published in DiRROS: 24.10.2023; Views: 530; Downloads: 177
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42.
Tribocorrosive study of new and in vivo exposed nickel titanium and stainless steel orthodontic archwires
Tadeja Kosec, Petra Močnik, Uroš Mezeg, Andraž Legat, Maja Ovsenik, Monika Jenko, John T. Grant, Jasmina Primožič, 2020, original scientific article

Abstract: The surface, corrosion and wear properties of new and in vivo exposed nickel titanium (NiTi) and stainless steel (SS) archwires used in orthodontic treatment were investigated. Electrochemical and tribo-electrochemical tests in artificial saliva were performed in order to define corrosion properties and to estimate wear rate of new and in vivo exposed NiTi and SS archwires. The surface chemical analysis of the passive film on the NiTi and SS archwires before and after tribocorrosion tests was performed by Auger Electron Spectroscopy (AES). In vivo exposed NiTi and SS archwires had better electrochemical properties than new archwires due to the protective nature of oral deposits. Total wear and coefficients of friction were higher among in vivo exposed archwires and higher in NiTi archwires in comparison to SS archwires. The estimated thickness of the TiO2 passive film on as-received NiTi is 8 nm, while the passive Cr2O3 film on as-received SS is just 1–2 nm. On in vivo exposed NiTi archwire, a 60–80 nm thick organic film/dental plaque was observed, and on SS, it was thinner, at about 60 nm. This research shows the importance of combining AES with electrochemical testing, to characterize tribocorrosive properties of NiTi and SS orthodontic archwires.
Keywords: archwires, NiTi, stainless steel, wear
Published in DiRROS: 24.08.2023; Views: 290; Downloads: 127
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43.
Corrosion behavior of steel in pore solutions extracted from different blended cements
Miha Hren, Tadeja Kosec, Andraž Legat, 2020, original scientific article

Abstract: Mortar specimens made from four different types of cement, CEM I, CEM II, CEM III, and CEM IV, were prepared and pore solutions extracted. Three different types of exposure were studied: noncarbonated without chlorides, noncarbonated with chlorides, and carbonated with chlorides. Various electrochemical methods (linear polarization, potentiodynamic polarization measurements) were implemented to characterize the processes of corrosion on steel in these solutions. The type and extent of corrosion products were evaluated by means of various spectroscopic techniques. Specific differences in the type and extent of corrosion damage were determined and compared for each of the extracted pore solutions from the different blended cements. An attempt was made to classify these differences in comparison with the reference cement (CEM I) and in relation to the different types of exposure.
Keywords: corrosion, steel in pore water, blended cements, Raman Spectroscopy
Published in DiRROS: 22.08.2023; Views: 316; Downloads: 149
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44.
Monitoring the corrosion of steel in concrete exposed to a marine environment
Nina Gartner, Tadeja Kosec, Andraž Legat, 2020, original scientific article

Abstract: Reinforced concrete structures require continuous monitoring and maintenance to prevent corrosion of the carbon steel reinforcement. In this work, concrete columns with carbon and stainless steel reinforcements were exposed to a real marine environment. In order to monitor the corrosion processes, two types of corrosion probes were embedded in these columns at different height levels. The results from the monitoring of the probes were compared to the actual corrosion damage in the different exposure zones. Electrical resistance (ER) probes and coupled multi-electrodes (CMEs) were shown to be promising methods for long-term corrosion monitoring in concrete. Correlations between the different exposure zones and the corrosion processes of the steel in the concrete were found. Macrocell corrosion properties and the distribution of the separated anodic/cathodic places on the steel in chloride-contaminated concrete were addressed as two of the key issues for understanding the corrosion mechanisms in such environments. The specific advantages and limitations of the tested measuring techniques for long-term corrosion monitoring were also indicated. The results of the measurements and the corrosion damage evaluation clearly confirmed that the tested stainless steels (AISI 304 and AISI 304L) in a chloride-contaminated environment behave significantly better than ordinary carbon steel, with corrosion rates from 110% to 9500% lower in the most severe (tidal) exposure conditions.
Keywords: corrosion in concrete, steel reinforcement, long-term exposure, field exposure, electrical resistance (ER) probes, coupled multi-electrodes
Published in DiRROS: 21.08.2023; Views: 314; Downloads: 174
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45.
The Incorporation of steel slag into belite-sulfoaluminate cement clinkers
Lea Žibret, Katarina Šter, Maruša Mrak, Mojca Loncnar, Sabina Dolenec, 2021, original scientific article

Abstract: The potential use of steel slag from treated steel slag in belite-sulfoaluminate cements was investigated in this study. Cement clinkers with two phase compositions were synthesized, allowing the incorporation of different amounts of steel slag. The phase composition and microstructure of cement clinkers at three different sintering temperatures were studied by X-ray powder diffraction and the Rietveld method, as well as scanning electron microscopy with energy dispersive spectrometry. The results showed that the targeted phase composition of clinkers was achieved at a sintering temperature of 1250%C. However, a higher amount of perovskite instead of ferrite was detected in the clinker with a higher content of Ti-bearing bauxite. Apart from the main phases, such asbelite, calcium sulfoaluminate, and ferrite, several minor phases were identified, including mayenite, perovskite, periclase, and alkali sulfates. In both clinker mixtures, a higher content of MgO in the steelslags resulted in the formation of periclase. Furthermore, the hydration kinetics and compressive strength at 7 and 28 days were studied in two cements prepared from clinkers sintered at 1250%C. As evidenced by the results of isothermal calorimetry, the hydration kinetics were also influenced by the minor clinker phases. Cement with a higher content of calcium sulfoaluminate phase developed a higher compressive strength.
Keywords: cements, BCSA, steel slag, secundary row materials, microstructure, clinker phase
Published in DiRROS: 01.08.2023; Views: 294; Downloads: 150
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46.
Cyclic response of insulated steel angle brackets used for cross-laminated timber connections
Meta Kržan, Boris Azinović, 2021, original scientific article

Abstract: In cross-laminated timber (CLT) buildings, in order to reduce the disturbing transmission of sound over the flanking parts, special insulation layers are used between the CLT walls and slabs, together with insulated angle-bracket connections. How-ever, the influence of such CLT connections and insulation layers on the seismic resistance of CLT structures has not yet been studied. In this paper, experimental investigation on CLT panels installed on insulation bedding and fastened to the CLT floor using an innovative, insulated, steel angle bracket, are presented. The novelty of the investigated angle-bracket connection is, in addition to the sound insulation, its resistance to both shear as well as uplift forces as it is intended to be used instead of traditional angle brackets and hold-down connections to simplify the construction. Therefore, monotonic and cyclic tests on the CLT wall-to-floor connections were performed in shear and tensile/compressive load direction. Specimens with and without insulation under the angle bracket and between the CLT panels were studied and compared. Tests of insulated specimens have proved that the insulation has a marginal influence on the load-bearing capacity; however, it significantly influences the stiffness characteristics. In general, the experiments have shown that the connection could also be used for seismic resistant CLT structures, although some minor improvements should be made.
Keywords: CLT connection, equivalent viscous damping, experimental shear tests, polyurethane sound-insulation, steel angle bracket
Published in DiRROS: 19.07.2023; Views: 366; Downloads: 147
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47.
Pitting corrosion on highly alloyed stainless steels in dilute sulphuric acid containing sodium chloride
Elina Huttunen-Saarivirta, Elisa Isotahdon, Zaiqing Que, M. Lindgren, Ahmad Mardoukhi, Jean-Baptiste Jorcin, Petra Močnik, Tadeja Kosec, Yassine El Ouazari, Sukanya Hägg Mameng, Lena Wegrelius, 2023, original scientific article

Abstract: Stainless steels are widely used in industrial assets and equipment. Despite their good corrosion resistance under a wide range of operating conditions, there is the possibility of pitting corrosion in the presence of chlorides. However, very few studies have identified the safe operating conditions for various high-alloyed stainless steel grades by comparing their pitting susceptibility. In this research, the susceptibility to pitting attack of five stainless steels with austenitic and duplex microstructures was examined in dilute sulphuric acid solution with varying amounts of NaCl at the temperatures of 50, 90 and 130◦C. Based on potentiodynamic polarization scans, none of the test materials underwent pitting corrosion at 50◦C, but differences in susceptibility to pitting attack were clear between the test materials and NaCl concentrations at the temperature of 90◦C, and further tem- perature increase facilitated uniform corrosion. 28-day immersion tests at 90◦ C confirmed the pitting suscepti- bility of duplex grades 1.4662 (PREN 33) and 1.4462 (PREN 35) in the presence of at least 2000 mg/L NaCl, but not the susceptibility of a corresponding austenitic grade 1.4539 (PREN 34). The grades 1.4547 (PREN 43) and 1.4410 (PREN 44) were not susceptible to pitting corrosion under any of the studied conditions. The results from materials microstructural and electrochemical characterization are presented and discussed in this paper.
Keywords: stainless steel, austenitic stainless steel, duplex stainless steel, pitting atttack
Published in DiRROS: 12.07.2023; Views: 343; Downloads: 399
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48.
Sensor development for corrosion monitoring of stainless steels in H2SO4 solutions
Miha Hren, Tadeja Kosec, Mari Lindgren, Elina Huttunen-Saarivirta, Andraž Legat, 2021, original scientific article

Abstract: Equipment made of different stainless steels is often used in the hydrometallurgical processing industry. In this study, an electrical resistance sensor was developed for monitoring corrosion in acidic solutions at high temperature. Two types of stainless steel were used as the electrode materials, namely grade 316L stainless steel (EN 1.4404) and grade 2507 duplex stainless steel (EN 1.4410). The materials and sensors were exposed to a 10% H2SO4 solution containing 5000 mg/L of NaCl at various temperatures. Results from the sensors were verified using electrochemical techniques and postexposure examination. Results showed that the microstructure played an important role in the interpretation of corrosion rates, highlighting the importance of using an appropriate stainless steel for the production of sensors. Electrochemical tests and postexposure examination both showed that the grade 2507 had a significantly lower corrosion rate compared to the grade 316L. Under industrial‑process conditions, the results for the grade 2507 sensor were promising with respect to sensor durability and performance, despite the extremely harsh operating environment.
Keywords: stainless steel, hydrometallurgical industry, sulphuric acid, electrical resistance sensor, corrosion
Published in DiRROS: 05.07.2023; Views: 368; Downloads: 197
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49.
Characterizing steel corrosion in different alkali-activated mortars
Nina Gartner, Miha Hren, Tadeja Kosec, Andraž Legat, 2021, original scientific article

Abstract: Alkali-activated materials (AAMs) present a promising potential alternative to ordinary Portland cement (OPC). The service life of reinforced concrete structures depends greatly on the corrosion resistance of the steel used for reinforcement. Due to the wide range and diverse properties of AAMs, the corrosion processes of steel in these materials is still relatively unknown. Three different alkali-activated mortar mixes, based on fly ash, slag, or metakaolin, were prepared for this research. An ordinary carbon-steel reinforcing bar was installed in each of the mortar mixes. In order to study the corrosion properties of steel in the selected mortars, the specimens were exposed to a saline solution in wet/dry cycles for 17 weeks, and periodic electrochemical impedance spectroscopy (EIS) measurements were performed. The propagation of corrosion damage on the embedded steel bars was followed using X-ray computed microtomography (XCT). Periodic EIS measurements of the AAMs showed different impedance response in individual AAMs. Moreover, these impedance responses also changed over the time of exposure. Interpretation of the results was based on visual and numerical analysis of the corrosion damages obtained by XCT, which confirmed corrosion damage of varying type and extent on steel bars embedded in the tested AAMs.
Keywords: corrosion, alkali-activated mortars, steel reinforcement, electrochemical impedance spectroscopy, X-ray computed microtomography, visual analysis
Published in DiRROS: 05.07.2023; Views: 402; Downloads: 184
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50.
Mass concrete with EAF steel slag aggregate : workability, strength, temperature rise, and environmental performance
Davor Kvočka, Jakob Šušteršič, Alenka Mauko Pranjić, Ana Mladenovič, 2022, original scientific article

Abstract: Temperature control is the primary concern during the design and construction process of mass concrete structures. As the concrete production has an enormous negative environmental impact, the development of green mass concretes will eventually become as important as the thermal characteristics. Therefore, this paper investigates the use of Electric Arc Furnace (EAF) steel slag aggregate for the partial replacement of the natural aggregate in the production of mass concrete. The impact of EAF steel aggregate on mass concrete workability, strength, and thermal behaviour was analysed. In addition, a cradle-to-gate LCA study was conducted to evaluate the environmental footprint and sustainability potential of the tested mass concrete mixtures. The study results suggest that the use of EAF steel slag aggregate in combination with a low-heat cement with a high content of blast furnace slag can significantly lower the temperature, reduce the environmental impact, and increase the sustainability potential of mass concrete, while at the same time providing sufficient workability and compressive strength. The study results indicate that EAF steel slag can be upcycled into an aggregate for the production of green mass concrete mixtures.
Keywords: mass concrete, thermal stress, EAF steel slag, green concrete, LCA, sustainability, open access
Published in DiRROS: 31.05.2023; Views: 338; Downloads: 234
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