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Title:Effect of chemical and physico-chemical activation on the properties of 3D printed concrete with a low-cement multicomponent binder
Authors:ID Šerelis, Evaldas (Author)
ID Vaitkevicius, Vitoldas (Author)
ID Korat Bensa, Lidija (Author)
ID Zalar Serjun, Vesna (Author)
ID Šinka, Maris (Author)
ID Bajare, Diana (Author)
ID Grinys, Audrius Grinys (Author)
ID Butkute, Karolina (Author)
Files:URL URL - Source URL, visit https://www.sciencedirect.com/science/article/pii/S2352710226006716
 
.pdf PDF - Presentation file, download (4,77 MB)
MD5: 33A21B0BA407337827BA6641B5E47430
 
Language:English
Typology:1.01 - Original Scientific Article
Organization:Logo ZAG - Slovenian National Building and Civil Engineering Institute
Abstract:This research proposes an alternative low-cement multicomponent binder for extrusion-based 3D concrete printing to reduce CO2 emissions associated with high Portland cement content. Due to the extremely low Portland cement content (100 kg/m3), the proposed mixture presents several limitations, making it unsuitable for 3D printing without additional activation. To overcome these limitations, chemical and physico-chemical activation methods were applied to promote rapid early-age structuration, partly associated with accelerated ettringite formation, thereby improving compliance with the printing process requirements. The results demonstrate that both activation methods positively affect Portland cement hydration and improve printing-related properties. The research focuses primarily on the hardened properties of 3D-printed concrete, showing that activation reduces macroscopic porosity and increases density and compressive strength. The applied activation methods also increase overall shrinkage compared to the nonactivated low-cement mixture. However, the absolute shrinkage remains approximately 25–30 % lower than that of a conventional reference mortar with a high Portland cement content. The suitability of the components used in the multicomponent binder was evaluated through pozzolanic activity testing. In contrast, the effects of chemical and physico-chemical activation on binder phase composition were investigated by X-ray diffraction, and the hardened properties of concrete were assessed using X-ray computed tomography, mercury intrusion porosimetry, shrinkage measurements, density, and compressive strength testing. The results demonstrate that chemical and physico-chemical activation enables the effective use of low-cement multicomponent binders in extrusion-based 3D concrete printing, providing a more sustainable alternative to conventional high-cement mixtures.
Keywords:3D-tiskanje betona, večkomponentno vezivo z nizko vsebnostjo cementa, kemična aktivacija, fizikalno-kemična aktivacija, krčenje, 3D concrete printing, low-cement multicomponent binder, chemical activation, physico-chemical activation, shrinkage
Publication version:Version of Record
Publication date:17.03.2026
Publisher:Elsevier
Year of publishing:2026
Number of pages:str. 1-18
Numbering:Vol. 123, [article no.] 115850
PID:20.500.12556/DiRROS-29391 New window
UDC:54
ISSN on article:2352-7102
DOI:10.1016/j.jobe.2026.115850 New window
COBISS.SI-ID:274540547 New window
Copyright:© 2026 The Authors
Note:
Publication date in DiRROS:15.05.2026
Views:39
Downloads:29
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Record is a part of a journal

Title:Journal of building engineering
Publisher:Elsevier
ISSN:2352-7102
COBISS.SI-ID:525380633 New window

Document is financed by a project

Funder:Research Council of Lithuania
Project number:S-M-ERA.NET-23-4

Funder:ARIS - Slovenian Research and Innovation Agency
Project number:P2-0273-2019
Name:Gradbeni objekti in materiali

Funder:Latvian Council of Science
Project number:ES RTD/2023/24
Acronym:TRANSITION

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Link:http://creativecommons.org/licenses/by-nc-nd/4.0/
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