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Title:Effect of alkali-activation pre-treatment of sintered aggregates from biomass fly ash on microstructural and mineralogical evolution
Authors:ID Tesovnik, Anže (Author)
ID Ducman, Vilma (Corresponding author)
Files:URL URL - Source file, visit https://www.sciencedirect.com/science/article/pii/S0272884226010709
 
URL URL - Research data, visit http://hdl.handle.net/20.500.12556/DiRROS-24254
 
.pdf PDF - Presentation file, download (8,71 MB)
MD5: 55B775D115F6AEC2F1E4EA5132674BF0
 
Language:English
Typology:1.01 - Original Scientific Article
Organization:Logo ZAG - Slovenian National Building and Civil Engineering Institute
Abstract:The increasing demand for lightweight construction materials and the depletion of natural aggregates highlight the need for circular solutions based on industrial residues. Co-incineration biomass ash (BA), despite its high availability, carbon content, and variable composition, remains underutilised in high-value applications. This study explores a previously unexamined valorisation route through the production of sintered alkali-activated aggregates using sodium-silicate-assisted pre-treatment. Two BA mixes with different Na2O dosages (7.57 and 5.44 wt% Na2O) were pelletized and thermally treated between 700 and 1200 ◦C. The alkali activation pretreatment simultaneously improved the granulation efficiency, enabled the formation of alkali-activated gel, and supplied Na2O as a flux, significantly influencing the crystalization, melting, and sintering behavior. Comprehensive characterisation using mercury intrusion porosimetry, dilatometry, X-ray diffraction, Fouriertransform infrared spectroscopy, thermogravimetry–differential thermal analysis, and scanning electron microscopy revealed a coherent thermal sequence: from gel deterioration and a macroporosity development below 800 ◦C, to the crystallization of Ca–Mg silicates and the formation of an akermanite-dominated matrix at 800–1000 ◦C, followed by partial melting and sintering in the presence of a liquid phase above 1000 ◦C. A higher alkali content promoted earlier densification and strength development. Aggregates with higher Na2O content (BA1) exhibited an earlier onset and higher intensity of sintering shrinkage, reaching a compressive strength of 4.53 MPa at 1100 ◦C, corresponding to more than a fourfold increase compared to thermally untreated aggregates, whereas the lower-alkali mix (BA2) remained below 0.26 MPa at the same temperature. Open porosity of BA1 aggregates increased to 78.8% after heating to 800 ◦C due to deterioration of the alkali-activated gel, followed by densification accompanied by akermanite-dominated crystallization and pore coalescence, resulting in 73.1% porosity and a bulk density of 1.28 g/cm3 at 1100 ◦C. The results identify BA as a promising precursor for lightweight or dense SAA and demonstrate alkali-activation-assisted thermal treatment to be a technically applicable circular-economy pathway for converting co-incineration BA into value-added construction materials.
Keywords:alkali-activated materials, biomass ash, sintered aggregates, lightweight aggregates
Publication status:Published
Publication version:Version of Record
Publication date:04.03.2026
Publisher:Elsevier
Year of publishing:2026
Number of pages:str. 19392-19407
Numbering:issue 12, part B
PID:20.500.12556/DiRROS-29286 New window
UDC:54
ISSN on article:1873-3956
DOI:10.1016/j.ceramint.2026.03.041 New window
COBISS.SI-ID:271010307 New window
Copyright:© 2026 The Authors
Note:
Publication date in DiRROS:06.05.2026
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Downloads:41
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Record is a part of a journal

Title:Ceramics international
Publisher:Elsevier
ISSN:1873-3956
COBISS.SI-ID:23209733 New window

Document is financed by a project

Funder:EC - European Commission
Project number:101058162
Name:Integration of Underutilized Ashes into Material Cycles by Industry-Urban Symbiosis
Acronym:AshCycle

Funder:ARIS - Slovenian Research and Innovation Agency
Project number:P2-0273-2019
Name:Gradbeni objekti in materiali

Licences

License:CC BY-NC-ND 4.0, Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International
Link:http://creativecommons.org/licenses/by-nc-nd/4.0/
Description:The most restrictive Creative Commons license. This only allows people to download and share the work for no commercial gain and for no other purposes.

Secondary language

Language:Slovenian
Keywords:alkalijsko aktivirani materiali, biomasni pepel, sintrani agregati, lahki agregati


Collection

This document is a collection and includes these documents:
  1. Dataset for alkali-activation pre-treatment of sintered aggregates

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