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Title:Collision milling of oil shale ash as constituent pretreatment in concrete 3D printing
Authors:ID Hanžič, Lucija (Author)
ID Štefančič, Mateja (Author)
ID Šter, Katarina (Author)
ID Zalar Serjun, Vesna (Author)
ID Šinka, Maris (Author)
ID Sapata, Alise (Author)
ID Šahmenko, Genadijs (Author)
ID Šerelis, Evaldas (Author)
ID Migliniece, Baiba (Author)
ID Korat Bensa, Lidija (Author)
Files:URL URL - Source URL, visit https://www.mdpi.com/2412-3811/10/1/18
 
.pdf PDF - Presentation file, download (9,98 MB)
MD5: 40A5247E683D6EAAB71C6F423EEEF5FB
 
URL URL - Research data, visit https://doi.org/10.17605/OSF.IO/MWF9N
 
Language:English
Typology:1.01 - Original Scientific Article
Organization:Logo ZAG - Slovenian National Building and Civil Engineering Institute
Abstract:Concrete is an essential construction material, and infrastructures, such as bridges, tunnels, and power plants, consume large quantities of it. Future infrastructure demands and sustainability issues necessitate the adoption of non-conventional supplementary cementitious materials (SCMs). At the same time, global labor shortages are compelling the conservative construction sector to implement autonomous and digital fabrication methods, such as 3D printing. This paper thus investigates the feasibility of using oil shale ash (OSA) as an SCM in concrete suitable for 3D printing, and collision milling is examined as a possible ash pretreatment. OSA from four different sources was collected and analyzed for its physical, chemical, and mineralogical composition. Concrete formulations containing ash were tested for mechanical performance, and the two best-performing formulations were assessed for printability. It was found that ash extracted from flue gases by the novel integrated desulfurizer has the greatest potential as an SCM due to globular particles that contain β-calcium silicate. The 56-day compression strength of concrete containing this type of ash is ~60 MPa, the same as in the reference composition. Overall, collision milling is effective in reducing the size of particles larger than 10 μm but does not seem beneficial for ash extracted from flue gasses. However, milling bottom ash may unlock its potential as an SCM, with the optimal milling frequency being ~100 Hz.
Keywords:digital concrete, 3D printing, oil shale ash, supplementary cementitious material, collision milling
Publication status:Published
Publication version:Version of Record
Publication date:13.01.2025
Publisher:MDPI AG
Year of publishing:2025
Number of pages:str. 1-24
Numbering:Vol. 10, iss. 1, [article no.] 18
PID:20.500.12556/DiRROS-21377 New window
UDC:620.1/.2
ISSN on article:2412-3811
DOI:10.3390/infrastructures10010018 New window
COBISS.SI-ID:223542787 New window
Copyright:© 2025 by the authors. Licensee MDPI, Basel, Switzerland.
Note:This article belongs to the Special Issue Innovative Solutions for Concrete Applications
Publication date in DiRROS:30.01.2025
Views:662
Downloads:544
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Record is a part of a journal

Title:Infrastructures
Shortened title:Infrastructures
Publisher:MDPI AG
ISSN:2412-3811
COBISS.SI-ID:526777369 New window

Document is financed by a project

Funder:Other - Other funder or multiple funders
Funding programme:M-ERA.NET
Name:Transforming waste into high-performance 3D printable cementitious composite
Acronym:TRANSITION

Funder:Other - Other funder or multiple funders
Project number:C3360-25-452009

Licences

License:CC BY 4.0, Creative Commons Attribution 4.0 International
Link:http://creativecommons.org/licenses/by/4.0/
Description:This is the standard Creative Commons license that gives others maximum freedom to do what they want with the work as long as they credit the author.

Secondary language

Language:Slovenian
Keywords:digitalni beton, 3D tisk, pepel iz oljnega skrilavca, nadomestni cementni material, kolizijsko mletje


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