11. Mechanisms of premature fracture in modular neck stems made of CoCrMo/Ti6Al4V and Ti6Al4V/Ti6Al4V alloyDrago Dolinar, Miro Gorenšek, Klemen Avsec, Barbara Šetina, Matej Hočevar, Matjaž Godec, Borut Žužek, Mojca Debeljak, Monika Jenko, John T. Grant, Boštjan Kocjančič, 2023, original scientific article Abstract: In this paper, we present the mechanisms of premature fracture of modular neck stems in two case studies: (I) when the neck and stem are both made of the same Ti6Al4V alloy, and (II) when the neck and stem are made from two different alloys, CoCrMo and Ti6Al4V alloy. Our study integrates two orthopedic patients who have undergone primary uncemented THA for usual indications in two orthopedic centers (Community Health Centre and University Medical Centre). Both centers are part of the national public health care system. Both surgeries were performed by two skilled orthopedic surgeons with more than 10 years of experience in THA. The survivorship of the modular neck of cast CoCrMo alloy was 24 months. The survivorship of the modular neck from Ti6Al4V alloy was 84 months. Multivariate analyses were performed to assess the differences in the fretting, corrosion, and fatigue of the two prematurely failed modular neck stems: stereo light microscopy (SLM), scanning electron microscopy (SEM), X-ray energy-dispersive spectroscopy (EDS), and electron backscatter diffraction (EBSD). Patient demographic information, including sex, age, body mass index, survivorship of implants, and reason for the revision, was collected from medical records. We found that fretting and fatigue occurred on both neck-stem retrievals due to additional galvanic corrosion, but the CoCrMo/Ti6Al4V alloy system suffered more corrosion due to additional galvanic corrosion and fractured earlier than the Ti6Al4V/Ti6Al4V metal alloy system. Both metallic alloy systems used in this application are known to be highly corrosion-resistant, but the bio-tribo-corrosion processes need to be understood in detail and characterized so that appropriate improvements in design and materials can be made.
Keywords: total hip arthroplasty, modular neck, Ti6Al4V alloy, CoCrMo alloy, corrosion
Published in DiRROS: 07.02.2024; Views: 257; Downloads: 134
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12. In vitro evaluation of stress corrosion cracking susceptibility of PEO-coated rare-earth magnesium alloy WE43Julia Nachtsheim, Songyun Ma, Jaka Burja, Bernd Markert, 2024, original scientific article Keywords: stress corrosion cracking, PEO coating, biodegradable magnesium alloys, SCC test setup, in vitro experiments
Published in DiRROS: 07.02.2024; Views: 187; Downloads: 91
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14. Ultra-high strenght TWIP steel with high chromium contentPavel Podaný, Tomáš Studecký, Tomas Gregor, Radek Prochazka, Aleksandra Kocijan, 2023, original scientific article Abstract: A new ultra-high strength steel with a fully austenitic microstructure and twinning-induced plasticity (TWIP) effect has been developed. TWIP effect gives this steel a good combination of high strength of over 1000 MPa and ductility of over 35%. This new steel has a high chromium content, which increases its corrosion resistance. By combining cold rolling and annealing, the steel has achieved a very fine austenitic microstructure with an average grain diameter of 2.85 µm. This steel could be used for structural applications or components that need to withstand high levels of stress, deformation and corrosion environment.
Keywords: TWIP steels, corrosion resistance, microstructure, tensile strength, plasticity
Published in DiRROS: 31.01.2024; Views: 220; Downloads: 89
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15. Improving the surface properties of additive-manufactured Inconel 625 by plasma nitridingDanijela Anica Skobir Balantič, Črtomir Donik, Bojan Podgornik, Aleksandra Kocijan, Matjaž Godec, 2023, original scientific article Abstract: As a surface-hardening technique, plasma nitriding is a common procedure for improving the properties of
conventional Ni-based alloys. The diffusion of nitrogen hardens a layer on the surface of the alloy, leading to
better wear resistance and a higher coefficient of friction, as well as a higher surface hardness. This study reports
the effect of plasma nitriding on additive-manufactured (AM) Inconel 625 (IN625) compared to its conventional
manufactured and nitrided counterparts. The samples produced with the laser powder-bed fusion (LPBF) process
were subsequently plasma nitrided in the as-built condition, stress-relief annealed at 870 °C and solution treated
at 1050 °C. The plasma nitridings were carried out at 430 °C and 500 °C for 15 h. The growth kinetics of the
nitride layer of the AM samples depends on the prior heat treatments and is faster in the as-built state due to the
specific cellular structure. The lower nitriding temperature leads to the formation of expanded austenite in the
nitride layer, while at the higher nitriding temperature, the expanded austenite decomposes and CrN precipitation
occurs. The XRD and SEM analyses confirmed the presence of two layers: the surface layer and the
diffusion layer beneath. The lower nitriding temperature caused the formation of expanded austenite or a
combination of expanded austenite and CrN. The higher nitriding temperature led to the decomposition of the
expanded austenite and to the formation/precipitation of CrN. The higher nitriding temperature also decreased
the corrosion resistance slightly due to the increased number of precipitated Cr-nitrides. On the other hand, the
wear resistance was significantly improved after plasma nitriding and was much less influenced by the nitriding
temperature.
Keywords: additive manufacturing, powder-bed fusion, plasma nitriding, expanded austenite, wear and corrosion resistance, Ni-based alloy
Published in DiRROS: 31.01.2024; Views: 212; Downloads: 86
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16. Electrochemical corrosion tests on steel in alkali-activated materialsNina Gartner, Miha Hren, Tadeja Kosec, Andraž Legat, 2021, published scientific conference contribution Abstract: One of the potential alternatives to Ordinary Portland Cement (OPC) are Alkali-Activated Materials (AAMs). The service life of reinforced concrete structures greatly depends on the corrosion resistance of embedded steel reinforcement. Due to the wide range of AAMs and their diverse properties, corrosion processes of steel in these materials are relatively unknown. Corrosion monitoring methods or their interpretations in certain cases cannot be directly transferred from the ones for OPC materials. The chemical compositions of pore solution in different AAMs influence the results of electrochemical measurements and their interpretations. Within this research, three different alkali-activated mortar mixes were prepared, based on fly ash, slag or metakaolin. Pore solutions were extracted from each mortar andchemical analysis was acquired. Different electrochemical corrosion measurements were performed on steel submerged to synthetic pore solutions. In parallel, ordinary carbon steel reinforcing bar was installed in the same types of alkali-activated mortar mixes. Specimens were exposed to wet/dry cycles with saline solution and periodic measurements of electrochemical impedance spectroscopy (EIS) were performed. Measured parameters in both systems were analysedand compared. It was concluded that electrochemical measurements in pore solutions can provide basic overview on corrosion behaviour in different AAMs environments. Periodic EIS measurements enabled monitoring of corrosion initiation and propagation on steel reinforcement in AAMs, although the information on the corrosion type is missing. Interpretation of results depends on visual analysis of corrosion damages after the end of exposure, providing information on corrosion type and intensity. The continuation of research on corrosion monitoring techniques will be performed by using Electrical Resistance (ER) sensors and Coupled Multi-Electrode Array (CMEA) sensors.
Keywords: corrosion, alkali-activated mortars, pore solution extraction, electrochemical corrosion techniques, visual analysis
Published in DiRROS: 22.01.2024; Views: 225; Downloads: 116
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17. Efficiency of a corrosion inhibitor on bare, oxidized and real archeological bronze in indoor polluted atmosphere - digital image correlation approachTadeja Kosec, Polonca Ropret, 2021, original scientific article Abstract: A corrosion inhibitor, tolyl methyl imidazole (TMI), was tested in practice and verified in a polluted in-door atmosphere. Special attention was given to its behavior in indoor storage conditions, where volatileorganic pollutants may cause damage to metal artefacts. Prepared samples of bronze and oxidized bronzewere exposed to acetic acid vapors. Raman analysis showed copper acetate and copper nitrate forma-tion. Suppression of corrosion development following the application of tolyl methyl imidazole (TMI) wasobserved. A simple method based on image analysis for corrosion evaluation was specifically developed.The TMI inhibition action was tested on a Roman archeological object and evaluated after exposure toindoor pollutants.
Keywords: bronze, inhibitor, corrosion, Raman
Published in DiRROS: 20.12.2023; Views: 198; Downloads: 110
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18. Corrosion monitoring of steel structure coating degradationBojan Zajec, Mirjam Bajt Leban, Tadeja Kosec, Viljem Kuhar, Andraž Legat, Stanislav Lenart, Karmen Fifer Bizjak, Gavin Kenneth, 2018, original scientific article Abstract: An important aspect regarding the sustainability of steel structures is to ensure the structure is protected from corrosion. A number of surface coatings are availablethat play an important role in protecting these structures. An important part of the management of these structures is reliable and regular inspection along with methods forearly detection of corrosion processes. In this paper, a development and application of sensors for monitoring the steel coating degradation and corrosion damage to steelsubstrate are presented. An encapsulated corrosion kit with integrated EIS sensors and ER probes was developed. To test its efficiency, steel probes were coated withselected coatings in the laboratory and their performance was assessed under various aggressive atmospheres, including; salt, industrial and humid atmosphere.
Keywords: coatings, corrosion, electrochemical impedance spectroscopy, electrical resistance probes, railways, steel structures
Published in DiRROS: 13.12.2023; Views: 192; Downloads: 101
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19. Elucidating nucleation stages of transgranular stress corrosion cracking in austenitic stainless steel by in situ electrochemical and optical methodsSarmiento Klapper Helmuth, Bojan Zajec, Andreas Heyn, Andraž Legat, 2019, original scientific article Abstract: The pitting and environmentally assisted cracking resistance of austenitic stainless steels (SS) is challenged in several industrial applications particularly those involving hot chloride-concentrated streams. Directional drilling used in the oil and gas exploration is one of these applications. Indeed, high strength CrMn-SS commonly used in drilling technology have a high tendency to fail by stress corrosion cracking (SCC) preceded by localized corrosion once subjected to highly chloride-concentrated drilling fluids at elevated temperatures. A comprehensive understanding regarding the mechanisms governing the transition from pitting into SCCis not currently available, though. Therefore, mechanistic aspects such as the effect of loading conditions on pit nucleation and repassivation as well as the synergistic effect between pit stabilization and the nucleation of a stress corrosion crack are of great practical significance. To investigate this an electrochemical-, optical- and mechanical- monitored SCC test was conducted on a CrMn-SS in an alkaline brine at elevated temperature. The transition from metastable to stable pitting and subsequently to SCC in this system was documented in-situ for the first time. Results supported H.S. Isaacs postulates regarding the interpretation of electrochemical signals and demonstrated that loading conditions affect pit nucleation and repassivation leading to a higher susceptibility of the material to pitting, which preceded SCC.
Keywords: pitting corrosion, stress corrosion cracking, monitoring, elektrochemical noise, austenitic stainless steel
Published in DiRROS: 23.11.2023; Views: 245; Downloads: 189
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20. The corrosion properties of steel in pore solutions obtained from alkali‐activated mortarsNina Gartner, Tadeja Kosec, Stéphane Poyet, Andraž Legat, 2023, original scientific article Abstract: Alkali‐activated materials (AAMs) are considered a promising alternative to materials made from ordinary Portland cement (OPC). Other than considering the durability of the material itself, the use of AAMs for reinforced concrete elements also raises the question of steel corrosion processes in these materials, which are still relatively unknown. Three different alkali‐activated mortars were prepared for this study, based on either fly ash, slag, or metakaolin. Pore solutions were then extracted from each mortar and chemically analyzed. Electrochemical techniques were used to study the corrosion of steel in synthetic pore solutions containing varying concentrations of chlorides. In parallel, the same corrosion tests were performed in a generic pore solution representing OPC mortar. It was shown that the chemical composition differed in each pore solution tested, thus affecting the corrosion properties of the steel. The addition of chloride also had a varying effect on the corrosion properties of the steel in each type of pore solution tested. This study provided a basic overview of the corrosion behavior and mechanisms of the various AAM environments in comparison to that of OPC.
Keywords: alkali-aktivated materials, corrosion, electrochemical corrosion techniques, extracted pore solution
Published in DiRROS: 20.11.2023; Views: 269; Downloads: 48
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