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1.
Processing aluminium EN AW 7075 alloy using selective laser melting
Nejc Velikajne, Jože Medved, Matjaž Godec, Irena Paulin, complete scientific database of research data

Abstract: Selective laser melting (SLM) is an additive manufacturing process, forming the desired geometry by selective layer fusion of powder material. Unlike conventional manufacturing processes, highly complex parts can be designed and manufactured with high accuracy and little post processing. Currently, different types of steel, aluminium, titanium and nickel-based alloys have been successfully processed; however, high strength aluminium alloy EN AW 7075 has not been processed with satisfying quality. The main focus of the investigation is to develop a new alloy which is more suitable for the SLM process for the wide used aluminium alloy EN AW 7075. But before that, gas-atomized powder material was characterized in terms of statistical distribution. A wide range of process parameters and different pre-heating temperatures were selected to optimize the process in terms of optimum volume density and reducing the effect of hot cracking. However, all laser-melted parts exhibited hot cracks which typically appear in aluminium alloy EN AW 7075.
Keywords: EN AW 7075, aluminium alloy, hot cracks, relative density, selective laser melting (SLM)
Published in DiRROS: 22.04.2024; Views: 70; Downloads: 0

2.
Effect of heat treatment on thermal conductivity of additively manufactured AISI H13 tool steel
Samo Tome, Blaž Karpe, Irena Paulin, Matjaž Godec, 2024, published scientific conference contribution

Abstract: AISI H13 is commonly used for tooling, where higher wear resistance, thermal fatigue resistance, or hot toughness is required. Such examples include forging dies, plastic molds, hot shear blades, high-pressure die casting, and extrusion dies. Thus, thermal conductivity is one of the most important factors for hot work tools. Typically, the work cycle of a hot work tool designed for forging consists of four main phases: the forging stroke, with which the die imparts its shape onto the part, a brief pause while the die is reset to its original position, a lubrication phase, and a post lubrication dwell phase. During the forging phase, a significant amount of heat is transferred to the die while it is in contact with the part. This heat must then be dispelled for the part to return to a working temperature. While somewhat different, other hot work processes mentioned above are similar in that the hot work tool gets heated to a high temperature due to the contact with the object of deformation. The process of additive manufacturing (AM) promises better, more efficient tool production with features like conforming cooling channels, which would reduce the thermal fatigue of tools, prolonging tool life. However, the powder bed fusion (PBF) method creates a columnar microstructure, which has a detrimental effect on the thermal conductivity of H13 tool steel. Our investigation focused on the beneficial effect of heat treatment, specifically annealing at different temperatures, on the thermal conductivity of AM-produced H13 parts.
Keywords: SLM, thermal conductivity, tool steel, heat treatment
Published in DiRROS: 28.02.2024; Views: 129; Downloads: 72
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3.
Corrosion characterization and ion release in SLM-manufactured and wrought Ti6Al4V alloy in an oral environment
Mirjam Bajt Leban, Tadeja Kosec, Matjaž Finšgar, 2022, original scientific article

Abstract: As-produced and heat-treated TiAlV samples were prepared by selective laser melting and compared to wrought samples of identical chemical composition. Microstructural, corrosion, and spectroscopic studies of additively manufactured samples in artificial saliva at 37 °C, with NaF and at pH 2.3 were as a novelty combined with metal ion release during 42 days immersion. In artificial saliva higher amount of ions was released on SLM specimen when compared to wrought alloy. The total amount of ions released from SLM specimen in AS containing NaF was 10-times higher than in AS, while in AS with lactic acid it was 100-times higher.
Keywords: Ti6Al4V, SLM, corrosion, ion release, XPS, ToF-SIMS
Published in DiRROS: 31.05.2023; Views: 313; Downloads: 259
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