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1.
EITRM118891 D4.4.1 : Report on technical & economic analysis of the demonstration results
Vilma Ducman, Anže Tesovnik, Snježana Miletić, Gorazd Žibret, Lubica Kriskova, Christos Georgopoulos, 2024, treatise, preliminary study, study

Abstract: The Geological Survey of Slovenia (GeoZS), with the assistance of the ENALOS Research and Development (ENALOS), the Slovenian National Building and Civil Engineering Institute (ZAG) and the Katholieke Universiteit Leuven (KUL), has compiled a report documenting the demonstration and application phase of the project. This report contains a technical analysis on the materials produced as well as an economic analysis, and thus more accurately calculates the financial benefits of the technology.
Keywords: odpadni materiali, waste materials, alkalijsko aktivirani materiali, alkali activated material, trajnostni pristop, sustainable approach, jeklarska žlindra, steel slag, rdeče blato, red mud
Published in DiRROS: 15.01.2026; Views: 176; Downloads: 0
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2.
Recycling mineral wool waste : towards sustainable construction materials
Martina Milat, Sandra Juradin, Nives Ostojić-Škomrlj, Anže Tesovnik, 2025, review article

Abstract: This literature review critically examines the incorporation of mineral wool waste (MWW), a byproduct of insulation materials, into new construction materials as a sustainable recycling strategy. Covering research published between 2000 and 2025, the review focuses on the effects of MWW on various material properties and performance, including concrete, mortar, alkali-activated materials (AAMs), geopolymers (GPs), building ceramics, and asphalt. Experimental evidence demonstrates that MWW can enhance or alter the performance of these materials, offering promising opportunities for waste valorization. The review also identifies challenges related to optimizing material compositions and production methods, and highlights the need for further research to facilitate the industrial-scale application of MWW-recycled construction materials. By synthesizing current knowledge, this work aims to inform sustainable development and circular economy practices in the construction sector.
Keywords: mineral wool waste, rock wool, glass wool, recycling, sustainability, construction and demolition waste
Published in DiRROS: 19.09.2025; Views: 475; Downloads: 202
.pdf Full text (7,16 MB)
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3.
Carbonation of lightweight alkali-activated aggregates based on biomass fly ash : effect on microstructure and leaching behavior
Anže Tesovnik, Ottosen Lisbeth M., Vilma Ducman, 2025, original scientific article

Abstract: Artificial aggregates offer a sustainable solution to large-scale waste utilization and the increasing demand for limited natural aggregates. This study extends the understanding of the production of artificial lightweight aggregates with a variable rotation speed approach based solely on biomass fly ash (BFA) alkali-activated materials (AAMs). Systematic variation of alkali content and solution density at a constant water-to-solids ratio showed that alkali concentration significantly influences granulation beyond what can be explained by water availability. The interplay between alkali activation and carbonation was investigated using different mix designs and curing conditions, as well as comparing simultaneous curing carbonation with post-cure carbonation. The results were evaluated with regard to the effects on the macro- and microstructural properties as well as on the leaching behavior. Prolonged carbonation initiated after aggregate formation resulted in premature depletion of Ca, limiting the development of C-A-S-H gels and increasing microporosity, leading to a reduction in mechanical properties. In contrast, post-curing carbonation maintained a compressive strength of over 1 MPa while still allowing carbonation benefits, resulting in compressive strengths comparable to lightweight expanded clay aggregates. Carbonation also proved to be an effective leaching mitigation strategy by stabilizing heavy metals through both physical encapsulation and chemical pH regulation. These results underline the importance of carbonation timing in high Ca AAMs and highlight lightweight aggregates as a viable pathway for BFA valorization, CO₂ sequestration and sustainable construction applications. This approach offers an alternative valorization strategy for BFA facing regulatory restrictions for direct use in cement, while contributing to carbon capture and circular economy initiatives.
Keywords: artificial aggregates, lightweight aggregates, biomass ash, alkali-activated materials, leaching, carbonation
Published in DiRROS: 18.07.2025; Views: 579; Downloads: 576
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4.
Alkali-activated artificial aggregates
Anže Tesovnik, Ottosen Lisbeth M., Vilma Ducman, 2025, complete scientific database of research data

Abstract: The dataset file contains measurements from macro- to micro-scale analyses of alkali-activated aggregates produced from biomass fly ash. It includes data on mechanical performance, microstructural characterization, and chemical and mineralogical composition. This dataset supports the findings presented in the article entitled "Carbonation of lightweight alkali-activated aggregates based on biomass fly ash: effect on microstructure and leaching behavior" (https://doi.org/10.1016/j.cscm.2025.e05014).
Keywords: measurements, alkali-activated materials, biomass ash, carbonation, artificial aggregates
Published in DiRROS: 16.06.2025; Views: 735; Downloads: 449
.xlsx Research data (478,07 KB)
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5.
Late-microwave irradiation of alkali-activated waste glass wool : linking dehydration rate with thermomechanical behaviour
Barbara Horvat, Anže Tesovnik, Branka Mušič, 2025, published scientific conference contribution

Abstract: Building and civil engineering conventional inorganic binding materials represent a significant burden for the environment, leading to the search for more sustainable materials. One of the potential solutions is alkali-activated materials (AAMs), which can be made solely from waste materials and at lower temperatures. However, reaction rate and solidification time depend on the precursor used. To enhance the speed of solidification, the curing temperature can be increased, but from the inside out not to create the crust on the surface, which would hinder the dehydration. Therefore, three mixtures of alkali-activated glass wool, a slow-in-alkali media solidifying precursor, were irradiated with low- and high-power microwaves in the late curing stage till complete dehydration, to determine the influence of artificial volumetric solidification onto thermomechanical behaviour of the AAM. As the electromagnetic power increased, the damages in the AAM became more severe, resulting in a reduction in mechanical strength.
Keywords: microwave irradiation, electromagnetic dehydration, glass wool, alkali-activated materials, mechanical performance
Published in DiRROS: 07.04.2025; Views: 813; Downloads: 531
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6.
GEORIS pavers – small scale demonstration within GEORIS project
Mojca Loncnar, Lubica Kriskova, Christos Georgopoulos, Dimitra Skentzou, Anže Tesovnik, Vilma Ducman, 2025, published scientific conference contribution

Abstract: Technology of alkali activation is an alternative sustainable approach to producing paving paver, where reactive aluminosilicate precursor undergoes a reaction with an alkaline solution to form binded product. The case study presents the functional usability of a technology as part of the Georis project. The construction pavers are composed of over 75% industrial residues, with the majority of the materials sourced from steel slag industry. Laboratory testing of pavers confirmed the promising mechanical properties, demonstrating high compressive and flexural strength, as well as resistance to frost and abrasion. The results support the feasibility of scaling up from lab-scale to pilot manufacturing. The innovative approach in this project was the pilot production process itself, where more than 20 m² of pavers were manufactured and cured in a mobile unit. To assess their real-world performance, a demonstration case was implemented at the SIJ Acroni courtyard, where the pavers were installed to observe their application in a practical setting and to monitor their long-term durability. The valorisation of residues within GEORIS pavers highlights lower CO₂ emissions compared to conventional cement-based pavers and the potential of technology for industrial symbiosis and circular economy initiatives, making it an attractive solution for environmentally conscious industries.
Keywords: waste materials, alkali activated material, sustainable approach, slag, pavers
Published in DiRROS: 07.04.2025; Views: 769; Downloads: 450
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7.
Alkali-activated mineral residues in construction : case studies on bauxite residue and steel slag pavement tiles
Lubica Kriskova, Vilma Ducman, Mojca Loncnar, Anže Tesovnik, Gorazd Žibret, Dimitra Skentzou, Christos Georgopoulos, 2025, original scientific article

Abstract: This research aimed to investigate the potential of using alkali activation technology to valorize steel slag and bauxite residue for the production of high-performance pavement blocks. By utilizing these industrial by-products, the study seeks to reduce their environmental impact and support the development of sustainable construction materials. Lab-scale testing showed that bauxite pavers showed a decrease in mechanical strength with increasing replacement of ordinary Portland cement. Partial replacement up to 20% still exceeded 30 MPa in compressive strength. Steel slag-based pavers achieved the 30 MPa threshold required for the application with selected mix designs. Pilot-scale production-optimized formulations and standards testing, including freeze–thaw resistance, confirmed the technical viability of these products. Life cycle analysis indicated a 25–27% reduction in CO2 emissions for slag-based tiles compared to traditional concrete tiles. Moreover, using industrial residue reduced mineral resource depletion. This study examined the properties of the resulting alkali-activated binders, their ecological benefits, and their performance compared to conventional materials. Through a comprehensive analysis of these applications, our research promotes the circular economy and the advancement of sustainable construction products.
Keywords: alkali-activated materials, building materials, bauxite residue, steel slag, pavers
Published in DiRROS: 20.01.2025; Views: 968; Downloads: 537
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8.
Rapid immobilisation of chemical reactions in alkali-activated materials using solely microwave irradiation
Anže Tesovnik, Barbara Horvat, 2024, original scientific article

Abstract: Efflorescence, a time-dependent and water-driven phenomenon, is a major concern inalkali-activated materials (AAMs), impacting their practical use and preservation in a time-frozen state for post-characterisation. Although a method for stopping chemical reactions in conventional cements exists, it is time-consuming and not chemical-free. Therefore, this study explored the effects of low-power microwave-induced dehydration on efflorescence, mechanical performance, and structural integrity in AAMs, to create an alternative and more “user-friendly” dehydration method. For this purpose, several mixtures based on secondary raw (slag, fly ash, glass wool, and rock wool) and non-waste (metakaolin) materials were activated with a commercial Na-silicate solution in ratios that promoted or prevented efflorescence. Characterisation techniques, including Fourier-transform infrared spectroscopy and X-ray diffraction, showed that microwave dehydration effectively removed water without altering crystallinity, while mercury intrusion porosimetry and compressive strength tests confirmed increased porosity. In addition to being an efficient, time-saving, and solvent-free manner of stopping the reactions in AAMs, microwave irradiation emerged as an innovative, chemical-free method for evaluating curing finalisation and engineering foams in a stage when all other existing methods fail. However, the artificially provoked efflorescence in aged dehydrated AAMs connected the slipperiness of AAM with the instant extraction of Na, which raised the need for further research into alternative alkali replacements to evaluate the practical use of AAM.
Keywords: materials chemistry, alkali-activated materials, geopolymers, slag, fly ash, rock wool, glass wool, metakaolin, microwave irradiation, dehydration, stopping chemical reactions, efflorescence
Published in DiRROS: 23.12.2024; Views: 1150; Downloads: 684
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9.
Dehydration with microwave irradiation
Anže Tesovnik, Barbara Horvat, 2024, complete scientific database of research data

Abstract: The dataset supports the results shown in the tables and figures in the article entitled “Rapid immobilisation of chemical reactions in alkali-activated materials using solely microwave irradiation” (doi: https://doi.org/10.3390/min14121219). It contains measurements of mechanical and structural evaluation, as well as chemical and mineralogical analysis.
Keywords: measurments, alkali-activated materials, geopolymers, slag, fly ash, rock wool, glass wool, metakaolin, microwave irradiation, dehydration, stopping of chemical reactions, efflorescence
Published in DiRROS: 12.08.2024; Views: 1402; Downloads: 11702
.xlsx Research data (4,87 MB)

10.
Final report on the RIS Intership implementation
Anže Tesovnik, 2023, treatise, preliminary study, study

Keywords: alkalijsko aktivirani materiali, odpadni materiali, mehanske trdnosti
Published in DiRROS: 11.03.2024; Views: 9916; Downloads: 0
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