11. The effect of heat treatment on the interface of 155 PH martensitic stainless steel and SAF 2507 duplex steel in functionally graded AM componentsMartina Koukolíková, Pavel Podaný, Sylwia Rzepa, Michal Brázda, Aleksandra Kocijan, 2023, original scientific article Abstract: Multi-material components, also known as functionally graded materials (FGMs), are innovative materials that possess unique properties due to their composition and have many potential applications in engineering and science. The effect of the heat treatment (HT) of functionally graded materials 15–5 precipitation-hardened (PH) martensitic steel and SAF 2507 duplex stainless steel (and the opposite order of deposition, i.e. SAF 2507 first followed by 15–5 PH stainless steel) on the interface microstructures was systematically investigated in the presented research. The choice of HT followed the trend of optimum post-processing for the individual alloys. A significant modification in the interface microstructure, characterized in the microstructural transition zone (MTZ) formed above the fusion line. Mechanical properties by miniaturized testing method including hardness measurement characterized both types of interfaces. The sequence of the materials’ application did not have a significant effect on their final mechanical tensile properties in the heat-treated states. Nevertheless, the microstructural change at the MTZ led to drop in the hardness at the interface. The research presents heat-treated FGMs in a horizontal configuration to form a high-quality metallurgical joint between heterogeneous materials manufactured by powder-based directed energy deposition method.
Keywords: heat treatment, additive manufacturing, martensitic stainless steel, duplex steel, microstructure, mechanical properties
Published in DiRROS: 04.04.2024; Views: 221; Downloads: 45
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12. Effect of post-treated low-temperature plasma nitriding on the wear and corrosion resistance of 316L stainless steel manufactured by laser powder-bed fusionMatjaž Godec, Črtomir Donik, Aleksandra Kocijan, Bojan Podgornik, Danijela Anica Skobir Balantič, 2020, original scientific article Keywords: austenitic stainless steel, powder bed fusion, low-temperature plasma nitriding, wear and corrosion behaviour, dislocation cell structure
Published in DiRROS: 25.03.2024; Views: 184; Downloads: 97
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13. Use of plasma nitriding to improve the wear and corrosion resistance of 18Ni-300 maraging steel manufactured by selective laser meltingMatjaž Godec, Bojan Podgornik, Aleksandra Kocijan, Črtomir Donik, Danijela Anica Skobir Balantič, 2021, original scientific article Keywords: selective laser melting, 18Ni-300 maraging steel, heat treatment, plasma nitriding, retained and reverted austenite, wear and corrosion behaviour
Published in DiRROS: 25.03.2024; Views: 201; Downloads: 82
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14. Numerical modelling of macrosegregation in three-dimensional continuous casting of steel billetsKatarina Mramor, Robert Vertnik, Božidar Šarler, 2023, published scientific conference contribution Abstract: Macrosegregation presents a considerable defect in the continuous casting of billets and can critically affect the final properties of the product. The numerical modelling can help to predict and better understand the segregation and flow patterns inside the mould. The process is modelled with a physical model described by a set of conservation equations describing the t heat transfer, turbulence, fluid flow, solidification and segregation. A two-equation low-Re k-epsilon model and Abe-Kondoh-Nagano closures are used to close governing equations in this incompressible fluid flow example. The Boussinesq approximation is applied to account for the thermo-solutal buoyancy effects, and the Darcy approximation is applied for the description of the flow through the porous mushy zone. On a microscale, a lever rule solidification model is used to couple liquid fraction, temperature and concentration. The three-dimensional model is solved with the method based on local collocation with multiquadric radial basis functions on seven-nodded subdomains. The aim of this contribution is to explore the three-dimensional macrosegregation patterns of 0.51 wt% carbon steel in the solidified shell of the steel in the mould.
Keywords: modeling, continuous casting of steel, CFD, turbulence modeling, LES, meshless methods, RANS
Published in DiRROS: 21.03.2024; Views: 172; Downloads: 107
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15. A meshless numerical solution of thermo-mechanics of hot-rolled steel bars on a cooling bedGašper Vuga, Boštjan Mavrič, Umut Hanoglu, Božidar Šarler, 2023, published scientific conference contribution Abstract: After the continuous hot-rolling process, steel bars are immediately placed on the cooling bed. At the beginning of the cooling, the material is at high temperatures, and the yield strength is low. Due to thermal load, yield strength can be exceeded, and permanent plastic strains start accumulating, resulting in possible unwanted shape changes and residual stresses. The present paper aims to develop a thermo-mechanical model for studying and eliminating undesirable phenomena before the products leave the cooling bed. The governing equations are solved for the two-dimensional slice in a strong form, and a modified version of the radial basis function generated finite difference (RBF-FD) method [1]. The initial bar geometry is obtained from the existing meshless hot-rolling simulation system [2]. The thermal and mechanical models are one-way coupled, i.e. the temperature solution represents a driving force for the stress and strain solution. The temperature field is obtained with explicit propagation in time. The convective and radiative heat fluxes on the boundary are updated at each time step using the ray tracing procedure to determine the radiative heat flux. The mechanical part is solved by considering the small strain elasto-plasticity, where the isotropic von Mises temperature-dependent hardening is employed. The global system of nonlinear equations of the mechanical part is solved by the Newton-Raphson method. The closest point projection method is used to solve the constitutive relations. A sensitivity study is performed on the influence of cooling intensity on a rectangular steel bar’s temperature, stress and strain field. We defined the most influential factors for defect formation. For the first time, a novel meshless RBF-FD method is successfully used for solving such a complex industrial problem. The model will be perspectively upgraded from the slice to the three-dimensional model to enable also bending.
Keywords: cooling bed, steel bars, thermo-mechanics, strong form, meshless method
Published in DiRROS: 21.03.2024; Views: 156; Downloads: 83
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16. A comparative analysis among quenched, tempered, and stepped cooled TIG welded SS-304 plates based on tensile strength, hardness, and microstructural appearanceSaurabh Dewangan, Saksham Saksham, Adhir Chandra Paul, Jaka Burja, 2023, original scientific article Keywords: welding, austenitic stainless steel, heat affected zone, mechanical properties
Published in DiRROS: 15.03.2024; Views: 189; Downloads: 84
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19. Evolution of microstructure and embrittlement during the tempering process in SiCrCu medium-carbon steelsPavel Salvetr, Aleksandr Gokhman, Črtomir Donik, Zbyšek Nový, Jakub Kotous, Matjaž Godec, 2023, original scientific article Keywords: medium-carbon steel, tempering martensite embrittlement, microstructure, mechanical properties
Published in DiRROS: 08.03.2024; Views: 186; Downloads: 95
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20. Ladle melt treatment of high sulfur stainless steelsJaka Burja, 2024, published scientific conference contribution Abstract: The influence of sulfur on both slag and melt is very important in steelmaking. This is especially true for highsulfur machining steels. Machinability is achieved by alloying high sulfur contents, above 300 ppm. These are steels that form small chips and shavings during mechanical processing by cutting, which is more appropriate and favorable for both the workpiece and the processing tool and machine. However, the secondary steelmaking slag is typically designed for desulfurization. This means that the sulfur content rapidly falls after sulfur additions. This is especially true for high machinability stainless steel grades where S contents can exceed 1000 ppm. This causes the sulfur wire yield to vary greatly in each charge, making the process unreliable. Some aspects of understanding the interaction between the steel melt and slag and the effect on casting are presented in this work. Based on industrial charges, we analyzed the yield of sulfur additions and the influencing factors on the efficiency of the sulfur addition. The lower slag basicity was linked to lover sulfur distribution rations, and lover sulfur distribution rations were linked to higher sulfur yields. Melt and slag samples were analyzed. Slag entrapment during ingot casting was linked to the high sulfur contents.
Keywords: desulfurization, sulfur, stainless steel, steelmaking
Published in DiRROS: 28.02.2024; Views: 239; Downloads: 88
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