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Title:Influence of surface pretreatments on composition, structure and corrosion performance of zirconium conversion coating applied to AA7075-T6
Authors:ID Šekularac, Gavrilo, Institut "Jožef Stefan" (Author)
ID Kovač, Janez, Institut "Jožef Stefan" (Author)
ID Milošev, Ingrid, Institut "Jožef Stefan" (Author)
Files:URL URL - Source URL, visit https://iopscience.iop.org/article/10.1149/1945-7111/ae18fd
 
.pdf PDF - Presentation file, download (6,52 MB)
MD5: 63BCD871AD4DE25F6009E0F5DEB2453C
 
Language:English
Typology:1.01 - Original Scientific Article
Organization:Logo IJS - Jožef Stefan Institute
Abstract:The effect of chemical pretreatment of aluminium alloy 7075-T6 on the composition, morphology, and structure of zirconium conversion coatings (ZrCC) was investigated. Chemical pretreatments included: (i) alkaline etching and desmutting using commercial reagents, (ii) alkaline etching using sodium hydroxide, (iii) acidic etching using nitric acid, (iv) desmutting using a commercial reagent and boiling in deionised water, and (v) alkaline etching and desmutting using nitric acid. ZrCCs were deposited at room temperature from a 200 ppm H2ZrF6 solution of pH 4.8. A commercial SurTec® coating containing zirconium and trivalent chromium was used as a benchmark. The electrochemical behaviour was evaluated using potentiodynamic polarisation measurements and electrochemical impedance spectroscopy conducted over a minimum of 5 days and up to 15 days in 0.1 M NaCl. Corrosion resistance was further assessed through immersion testing. Microstructural characterisation was performed using scanning electron microscopy with energy-dispersive spectroscopy, X-ray photoelectron spectroscopy, and time-of-flight secondary ion mass spectrometry. The SurTec® pretreatment of AA7075-T6 activated the self-sealing of the subsequently deposited ZrCC, about 40 nm thick, which exhibited the highest degree of compactness and uniformity. This study showed a significant impact of surface chemical pretreatment on the microstructural and protective properties of ZrCCs deposited on 7075 alloy.
Keywords:surface pretreatment, etching, desmutting
Publication status:Published
Publication version:Version of Record
Submitted for review:20.08.2025
Article acceptance date:28.10.2025
Publication date:10.11.2025
Publisher:IOP Publishing
Year of publishing:2025
Number of pages:str. [1-24]
Numbering:Vol. 172, no. 11, [article no.] 111501
Source:Združeno kraljestvo
PID:20.500.12556/DiRROS-24177 New window
UDC:546
ISSN on article:1945-7111
DOI:10.1149/1945-7111/ae18fd New window
COBISS.SI-ID:257239811 New window
Copyright:© 2025 The Author(s).
Note:Nasl. z nasl. zaslona; Opis vira z dne 14. 11. 2025;
Publication date in DiRROS:18.11.2025
Views:145
Downloads:60
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Record is a part of a journal

Title:Journal of the electrochemical society
Publisher:Electrochemical Society
ISSN:1945-7111
COBISS.SI-ID:22698791 New window

Document is financed by a project

Funder:ARIS - Slovenian Research and Innovation Agency
Project number:P2-0393-2022
Name:Napredni materiali za nizkoogljično in trajnostno družbo

Funder:ARIS - Slovenian Research and Innovation Agency
Project number:P2-0082-2022
Name:Tankoplastne strukture in plazemsko inženirstvo površin

Funder:ARIS - Slovenian Research and Innovation Agency
Funding programme:Young Researcher program
Project number:PR-07023

Licences

License:CC BY 4.0, Creative Commons Attribution 4.0 International
Link:http://creativecommons.org/licenses/by/4.0/
Description:This is the standard Creative Commons license that gives others maximum freedom to do what they want with the work as long as they credit the author.
Licensing start date:10.11.2025
Applies to:VoR

Secondary language

Language:Slovenian
Keywords:predobdelava površin


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