21. Corrosion properties of aluminized 16Mo3 steelBlaž Karpe, Klara Prijatelj, Milan Bizjak, Tadeja Kosec, 2023, original scientific article Abstract: Chromium-molybdenum steel (16Mo3) is widely used in petroleum, gas, automotive, and construction industries due to its good oxidation resistance and mechanical properties at moderately elevated temperatures. The aim of the research was to evaluate the corrosion susceptibility of 16Mo3 steel in hot rolled and aluminized states. Aluminization was performed by diffusion pack aluminization process at 900°C/2h and 730°C/4h, respectively. Electrochemical corrosion testing included measuring open circuit potential (EOCP), linear polarization resistance (LPR), potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) in potassium phosphate buffer (KH2PO4, pH = 7). Optical microscopy (OM), scanning electron microscopy (SEM), and energy dispersive X-ray spectroscopy (EDS) were used for surface layer microstructure characterization before and after corrosion tests. It was demonstrated that corrosion resistance of aluminized steel increased substantially. Corrosion properties were related to the structure and properties of intermetallic phase (FeAl, FeAl2 and Fe2Al5) that formed on the surface of 16Mo3 steel.
Keywords: aluminide coatings, aluminized steel, aluminizing, electrochemical corrosion investigation, 16Mo3 steel
Published in DiRROS: 16.11.2023; Views: 370; Downloads: 179
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22. Monitoring the galvanic corrosion of copper–steel coupling in bentonite slurry during the early oxic phase using coupled multielectrode arraysTadeja Kosec, Miha Hren, Klara Prijatelj, Bojan Zajec, Nina Gartner, Andraž Legat, 2023, original scientific article Abstract: In the case of a two-part container for spent nuclear fuel, consisting of an iron-based inner structure with a copper coating, the potential perforation of copper through minor damage may result in intensive galvanic corrosion between copper and steel. The present work focuses on the corrosion of steel galvanically coupled to copper and exposed to a slightly saline environment under oxic conditions. The electrochemical processes on individual electrodes were monitored by coupled multielectrode arrays (CMEAs). The CMEAs were either in contact with groundwater saturated with bentonite or immersed in groundwater only. Very high galvanic corrosion currents were detected between carbon steel and pure copper in the early oxic phase. Additionally, the use of CMEAs further made it possible to monitor the distribution of cathodic currents around the steel electrode, which behaved anodically. Various microscopy and spectroscopy techniques were applied to identify the modes of corrosion and the type of corrosion products present at the end of the period of exposure.
Keywords: copper, steel, bentonite, Aspö groundwater, coupled multi electrode array, electrochemical properties, Raman analysis, corrosion
Published in DiRROS: 16.11.2023; Views: 409; Downloads: 69
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23. The corrosion resistance of dental Ti6Al4V with differing microstructures in oral environmentsMirjam Bajt Leban, Tadeja Kosec, Matjaž Finšgar, 2023, original scientific article Abstract: The impact of the microstructural properties of a Ti6Al4V alloy on its electrochemical properties, as well as the effect of the α- and β-phases present within it, is still unclear. With the introduction of new, emerging technologies, such as selective laser melting and post heat treatments, the effect of the microstructure on an alloy's corrosion properties has become increasingly interesting from a scientific perspective. When these alloys are produced through different methods, despite an identical chemical composition they have diverse microstructures, and consequently display varying resistance to corrosion. In the present research study, Ti–6Al–4V alloy specimens produced by three different processes, leading to the formation of three different microstructures were investigated: heat treated specimen fabricated by selective laser melting, wrought and cast specimens. The impact of the microstructure of these alloys when immersed in artificial saliva was studied through the use of various electrochemical techniques, by microscopical examinations, and time-of-flight secondary ion mass spectrometry. Corrosion properties were investigated by the measurement of open circuit potential, linear polarization, and potentiodynamic curve measurements followed by microscopical examinations, and time-of-flight secondary ion mass spectrometry examination was conducted to reveal spatial distribution of alloying species on oxide film. It was found that the difference between specimens containing an α+β microstructure was small and not dependent on the aspect ratio of the β-phase, alloy grain size, and vanadium partitioning coefficient, but rather on the size, shape, and content of this phase.
Keywords: Ti6Al4V, dental alloy, microstructure, corrosion resistance, heat treatment, ToF-SIMS
Published in DiRROS: 26.10.2023; Views: 486; Downloads: 237
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24. Influence of laser colour marking on the corrosion properties of low alloyed TiTadeja Kosec, Andraž Legat, Janez Kovač, Damjan Klobčar, 2019, original scientific article Abstract: In the field of surface treatment, laser colour marking can be used to produce coloured marks on the surfaces of metals. Laser colour markings can be applied to various materials, but on titanium alloys a wide spectra of vivid colours can be achieved. This study presents an analysis of the corrosion properties of laser treated surfaces that were exposed to aggressive environments. Different samples were prepared with laser light of various power intensities and processing speeds. The samples were prepared on low alloyed Ti. Electrochemical, spectroscopic and microstructural analyses were conducted in order to study the properties of the laser treated surfaces. Corrosion testing showed different effects of laser power and production speed on the properties of the laser treated surfaces. It was shown that a high intensity and slow processing rate affect the surfaces by forming oxides that are relatively stable in a corrosive environment of 0.1 M NaCl. Spectroscopic investigations including scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) analyses showed the differences in chemical structure of the surface layer formed after laser treatment. Similarly, microstructural investigations showed different effects on the surface and sub-surface layer of the laser treated samples.
Keywords: Ti alloy, laser treatment, XPS, corrosion
Published in DiRROS: 25.10.2023; Views: 390; Downloads: 159
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25. Development of multi-component fluoropolymer based coating on simulated outdoor patina on quaternary bronzeTadeja Kosec, Luka Škrlep, Erika Švara Fabjan, Andrijana Sever Škapin, Giulia Masi, Elena Bernardi, Cristina Chiavari, Claudie Josse, Jerome Esvan, Luc Robbiola, 2019, original scientific article Abstract: Bronze reacts with oxygen, humidity, and pollutants in the atmosphere so that a patina forms. Natural exposure to an outdoor atmosphere can be simulated and accelerated in order to achieve a patina that mimics outdoor ancient patina. In order to avoid the uncontrolled dissolving of either the natural or artificially formed patina, protection of the patina is needed.
In this study, a multi-component fluoropolymer based coating for the protection of bronze patina was developed. In order to provide various functionalities of the coating (such as the hydrophobicity of the coating surface, obtaining interactions within the coating itself as well as a bronze substrate and inhibiting the corrosion processes), a fluoroacrylate coating with appropriate adhesion promoter was suggested, with and without a silane modified benzotriazole inhibitor. The protective efficiency and durability of the applied coatings were investigated electrochemically using potentiodynamic tests and electrochemical impedance spectroscopy in a simulated acid rain solution. All of the developed coatings showed a significant decrease in the corrosion current density. The self-assembled single layer coating (FA-MS) also showed 100% inhibition efficiency. After ageing the coating remained transparent and did not change by UV exposure and/or thermal cycling. The patina and coating investigations using FIB-SEM and EDX showed that the latter coating (FA-MS) successfully covered the surface of the patinated bronze. The mechanism of the bonding was proposed and supported with the spectroscopic observation of a thin and even coating.
Keywords: bronze, patina, fluoropolymer coating, atmospheric corrosion
Published in DiRROS: 25.10.2023; Views: 374; Downloads: 208
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26. Development of an electrical resistance sensor from high strength steel for automotive applicationsTadeja Kosec, Viljem Kuhar, Andrej Kranjc, Vili Malnarič, Branko Belingar, Andraž Legat, 2019, original scientific article Abstract: This work focuses on a demonstration of the monitoring of corrosion processes taking place in high strength steel in automotive applications. This is performed by means of a corrosion sensor, which operates as an electrical resistance sensor. It was developed from the same type of material that is used for the high-strength steel parts produced in the automotive industry. Using the sensor, real time corrosion processes can be measured. It is attached to a location inside the vehicle’s engine and is equipped with a data logger, which enables wireless transfer of the measured data. In this study the development, operation, and evaluation of the monitoring process are presented. Corrosion estimation is verified by means of electrochemical methods. A metallographic investigation was included in order to verify the similarity between the microstructural properties of the sensor and those of the as-received high-strength steel sheet.
Keywords: high strenghth steel, automotive, electrical resistance sensor, corrosion
Published in DiRROS: 24.10.2023; Views: 485; Downloads: 169
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27. Corrosion performance of steel in blended cement pore solutionsMiha Hren, Tadeja Kosec, Andraž Legat, Violeta Bokan-Bosiljkov, 2019, original scientific article Abstract: Blended cements might change the chemistry of the pore solution and subsequently affect the corrosion of steel in concrete. Pore solutions were extracted, analyzed and compared from mortars made of CEM I, CEM II, CEM III and CEM IV cements. Three combinations of carbonation and chloride states were studied, i.e., non-carbonated without chlorides, non-carbonated with chlorides and carbonated with chlorides. Different electrochemical and spectroscopic techniques were used to study the electrochemical properties, the type and the extent of the corrosion products, as well as the type and the extent of the corrosion damage. It was confirmed that the most corrosive environments were pore solutions extracted from the carbonated mortars with chlorides. In this environment the highest corrosion rate was observed for the CEM III pore solution, and the lowest for the CEM I. The extent and the type of corrosion products and the corrosion damage varied according to the environment.
Keywords: corrosion, blended cements, pore solution, mortar
Published in DiRROS: 14.09.2023; Views: 309; Downloads: 116
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28. Depassivation and repassivation of stainless steels by stepwise pH changeEmir Mujanović, Bojan Zajec, Andraž Legat, Tadeja Kosec, Janez Kovač, Gregor Mori, Stefan Hönig, Gerald Zehethofer, 2020, original scientific article Abstract: Immersion tests with different stainless steels have been performed, while the pH was stepwise decreased and then increased again. During 8.5-day exposure, the depassivation and repassivation pH values as a function of pitting resistance equivalent number were determined. There is always a gap between both pH values (depassivation and repassivation), indicating that for every steel, there are conditions where an existing passive layer can be maintained but cannot be rebuilt after depassivation. In such environments, the passive layer is thicker, consisting mainly of molybdenum and iron rich oxides, while chromium is dissolved. Usually, depending on conditions, the passive layer is more chromium-rich, especially the inner layer. This is relevant, for example, for acidizing jobs in oil and gas industry, proving that repassivation after acidizing will happen promptly, when the pH is increased again.
Keywords: stress corrosion cracking, surface finish impact, tapered tensile specimen, autoclave, accelerated testing, light water nuclear reactor, critical threshold stress
Published in DiRROS: 30.08.2023; Views: 318; Downloads: 164
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29. Stress corrosion crack initiation testing with tapered specimens in high-temperature water - results of a collaborative research projectRik-Wouter Bosch, Stefan Ritter, Matthias Herbst, Renate Kilian, Grace Burke, Jonathan Duff, Fabio Scenini, Yuchen Gu, Alice Dinu, Ulla Ehrnsten, Aki Toivonen, Radek Novotny, Oliver Martin, Francisco Javier Perosanz, Andraž Legat, Bojan Zajec, 2020, original scientific article Abstract: The applicability of an accelerated test technique using tapered tensile specimens for investigating the stress corrosion crack (SCC) initiation behaviour of structural materials in high-temperature water was assessed in the framework of a European collaborative research project (MICRIN – MItigation of CRack INitiation). The main advantage of using a tapered geometry is, that in a single test a stress gradient is obtained through the gauge length, and therefore a stress threshold for SCC initiation can be determined in a reasonable timeframe. This method was used to investigate two different materials that were known to be susceptible to SCC in light water reactor environment: a high-Si stainless steel and a Ni-base weld metal (Alloy 182). The results of the international test programme confirmed that the tapered specimen test methodology could be used to identify a SCC initiation stress threshold, albeit that significant scatter was present in the data.
Keywords: stress corrosion cracking, surface finish impact, tapered tensile specimen, autoclave, accelerated testing, light water nuclear reactor, critical threshold stress
Published in DiRROS: 28.08.2023; Views: 302; Downloads: 160
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30. Corrosion behavior of steel in pore solutions extracted from different blended cementsMiha Hren, Tadeja Kosec, Andraž Legat, 2020, original scientific article Abstract: Mortar specimens made from four different types of cement, CEM I, CEM II, CEM III, and CEM IV, were prepared and pore solutions extracted. Three different types of exposure were studied: noncarbonated without chlorides, noncarbonated with chlorides, and carbonated with chlorides. Various electrochemical methods (linear polarization, potentiodynamic polarization measurements) were implemented to characterize the processes of corrosion on steel in these solutions. The type and extent of corrosion products were evaluated by means of various spectroscopic techniques. Specific differences in the type and extent of corrosion damage were determined and compared for each of the extracted pore solutions from the different blended cements. An attempt was made to classify these differences in comparison with the reference cement (CEM I) and in relation to the different types of exposure.
Keywords: corrosion, steel in pore water, blended cements, Raman Spectroscopy
Published in DiRROS: 22.08.2023; Views: 296; Downloads: 143
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