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1.
Numerical modelling of macrosegregation in three-dimensional continuous casting of steel billets
Katarina Mramor, Robert Vertnik, Božidar Šarler, 2023, published scientific conference contribution

Abstract: Macrosegregation presents a considerable defect in the continuous casting of billets and can critically affect the final properties of the product. The numerical modelling can help to predict and better understand the segregation and flow patterns inside the mould. The process is modelled with a physical model described by a set of conservation equations describing the t heat transfer, turbulence, fluid flow, solidification and segregation. A two-equation low-Re k-epsilon model and Abe-Kondoh-Nagano closures are used to close governing equations in this incompressible fluid flow example. The Boussinesq approximation is applied to account for the thermo-solutal buoyancy effects, and the Darcy approximation is applied for the description of the flow through the porous mushy zone. On a microscale, a lever rule solidification model is used to couple liquid fraction, temperature and concentration. The three-dimensional model is solved with the method based on local collocation with multiquadric radial basis functions on seven-nodded subdomains. The aim of this contribution is to explore the three-dimensional macrosegregation patterns of 0.51 wt% carbon steel in the solidified shell of the steel in the mould.
Keywords: modeling, continuous casting of steel, CFD, turbulence modeling, LES, meshless methods, RANS
Published in DiRROS: 21.03.2024; Views: 110; Downloads: 64
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Influence of curing / drying methods including microwave heating on alkali activation of waste casting cores
Barbara Horvat, Vilma Ducman, 2021, published scientific conference contribution

Abstract: Within previous investigation alkali activation of waste casting cores at room temperature did not give promising results, i.e. when the precursor was gently ground and sieved below 600 %m the alkali activated material fell apart at demolding, and when the precursor was ground below 90 %m, the alkali activated material did not solidify in more than 2 years. , Therefore different drying/curing methods were applied to enhance the reaction. Waste casting cores were prepared in two granulations (sieved below 600 %m and below 90 %m), activated with Na -water glass and 10 M NaOH, cured at different temperatures (70 °C and room temperature), and subsequently cured/dried at three different conditions: room temperature, 110 °C, and irradiated with microwaves. The highest compressive strength, 25 MPa, was gained with subsequent curing/drying at 110 °C. The lowest density, 0.5 kg/l, with compressive strength above 3 MPa, was achieved with subsequent curing/drying with microwaves .
Keywords: waste casting cores, alkali activation, curing, drying, microwaves, mechanical strength
Published in DiRROS: 22.01.2024; Views: 205; Downloads: 105
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4.
Freeze-casting of highly porous cellulose-nanofiber-reinforced γ-Al2O3 monoliths
Hermina Hudelja, Thomas Konegger, Bernd Wicklein, Janko Čretnik, Farid Akhtar, Andraž Kocjan, 2021, original scientific article

Abstract: Freeze-casting is a powerful consolidation technique for the fabrication of highly porous and layered-hybrid materials, including ceramic-metal composites, and porous scaffolds for catalysis, bone substitutes and high- performance membranes. The aqueous suspensions to be freeze-casted usually contain dense particles facilitating macroporous, layered ceramics with dense (nonporous) struts. In the present study, hierarchical macro-mesoporous alumina (HMMA) monoliths were successfully prepared by freeze-casting of aqueous suspensions containing hierarchically-assembled, mesoporous γ‒Al2O3 (MA) powder and cellulose nanofibers (CNF). As- prepared monoliths were ultra-porous (93.1–99.2%), had low densities (0.01–0.25 g/cm3), and displayed relatively high surface areas (91–134 m2/g), but were still remarkably rigid with high compressive strengths (up to 52 kPa). Owing to the columnar porosity and mesoporous nature of the struts the freeze-casted HMMA monoliths exhibited high permeability and high thermal insulation, the latter ranging from 0.039 W/m∙K to 0.071 W/m∙K, depending on pore orientation.
Keywords: cellulose nanofiber, freeze-casting, gamma alumina, hierarchical porosity, insulative materials
Published in DiRROS: 09.05.2023; Views: 277; Downloads: 195
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