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Povzetek: The ever-growing worldwide demand for fired clay brick has resulted in the shortage of clay in many parts of the world. Therefore, there is a need to look for more sustainable alternative materials for the brick manufacturing. This study has investigated the potential use of the untreated Drava River sediment as a substitute material for clay in the production of fired bricks, with the research being conducted at both laboratory and industrial level. At the laboratory level, brick specimens were prepared by mixing clay with different river sediment proportions (ranging from 10 to 50 wt%) and were fired at 950 °C, with microstructural and various physical–mechanical properties being analyzed. Elevated carbonate content in Drava river sediment results in higher weight loss during firing at temperatures up to 950 °C, comparing to firing pure brick-making clay. Consequently, the addition of sediment increases porosity of fired bricks, which results in lowering of their mechanical properties. Results reveal that the compressive strength of the pure clay sample was 79.5 MPa, while the compressive strength of the sample with the addition of river sediment from 10 wt% to 50 wt% decreased from 73.9 MPa to 26.2 MPa, respectively. Despite the lower compressive strength, the 26.2 MPa is still above the limit value of 10 MPa specified in the standard EN 772–1 [1]. At the industrial level, hollow clay bricks were prepared with 20 wt% of the river sediment and fired in a tunnel kiln. Inclusion of the river sediment also decreased compressive strength from 38 MPa for pure mixture to 26 MPa for 20 wt% of the sediment addition, confirming usability of Drava sediment in brick production. In addition, LCA study has been conducted to evaluate the environmental impacts associated with the industrial production of classic bricks and bricks with the addition of the river sediment. The obtained results have shown that the bricks made with the addition of the Drava River sediment are sustainable and environmentally friendly and meet all the requirements specified in the relevant regulatory standard.
Ključne besede: sediments, clay masonry units, LCA, properties
Objavljeno v DiRROS: 30.05.2023; Ogledov: 354; Prenosov: 248
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Povzetek: The bottleneck in the process for increasing production of low CO2 mineral binders, based on BCSA (belite sulfoaluminate) clinkers, is the availability of Al-rich raw materials. For that purpose, a new registry of Al-containing secondary mineral residues (industrial and mine waste) has been developed and is presented in this paper. The methodology of creating the registry consists of three main steps: Gathering ideas, consolidation of ideas, and implementation. In order to achieve this, the following methodology was adopted: Analysis of similar registries by potential end-users and seeking potential solutions and tools to be used, and conducting 3 rounds of stakeholder consultations via workshops in order to determine crucial parameters and features the registry needs to contain. The key discussion points were about which data the registry needs to contain, who shall be the potential users, and what are the stakeholderʼs expectations from the registryʼs portal. Potential individual registry variables were identified as being relevant/irrelevant or available/unavailable, and potential solutions for the registrys sustainability were explored. Each Al-rich waste/residue data entry is divided into 10 slots, describing legal status, location, quantities, chemical (REE included), mineralogical, physical and radiological properties, life-cycle assessment, additional data, and data relevancy. The registry will act as a matchmaking tool between producers/holders of Al-rich secondary raw materials and potential producers of cement clinkers.
Ključne besede: cement, belite sulfoaluminate clinker, waste, by--product, deležniki
Objavljeno v DiRROS: 10.06.2022; Ogledov: 593; Prenosov: 337
Celotno besedilo (2,23 MB)
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