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1.
Enhancing ductility of hot-work tool steel through isothermal bainitic transformation
Anže Bajželj, Aleš Nagode, Tilen Balaško, Barbara Šetina, Jaka Burja, 2024, objavljeni znanstveni prispevek na konferenci

Povzetek: Hot-work tool steels are extensively used in industrial applications that require high resistance to mechanical and chemical degradation at elevated temperatures. To meet these requirements, hot-work tool steels must exhibit good mechanical properties, including high tensile strength, hardness, wear resistance, and tempering resistance, as well as high thermal conductivity and ductility. This study investigates the ductility of the hot-work tool steel HTCS-130, which suffers from low ductility due to the presence of stable molybdenum-tungsten carbides (M6C) on the prior austenite crystal grain boundaries. Increasing austenitisation temperatures or prolonging the dwelling time at temperature can promote intensive migration of grain boundaries, leading to negative effects on the mechanical properties of the steel. To address this issue, isothermal transformation in the bainitic area between 350 and 500 °C was performed. Isothermal transformation at around 350 °C leads to the formation of lower bainite, which has similar hardness to tempered martensite. As the temperature of isothermal transformation increases, the hardness of the material decreases, due to the formation of upper bainite. The hardness analysis was measured using the Vickers method, the impact toughness of the steel samples was measured using a Charpy test with V-notched samples. The microstructure characterization was performed using optical and scanning electron microscopy. The improvement of ductility can be achieved by controlling the isothermal transformation of bainite and adjusting the heat treatment conHot-work tool steels are extensively used in industrial applications that require high resistance to mechanical and chemical degradation at elevated temperatures. To meet these requirements, hot-work tool steels must exhibit good mechanical properties, including high tensile strength, hardness, wear resistance, and tempering resistance, as well as high thermal conductivity and ductility. This study investigates the ductility of the hot-work tool steel HTCS-130, which suffers from low ductility due to the presence of stable molybdenum-tungsten carbides (M6C) on the prior austenite crystal grain boundaries. Increasing austenitisation temperatures or prolonging the dwelling time at temperature can promote intensive migration of grain boundaries, leading to negative effects on the mechanical properties of the steel. To address this issue, isothermal transformation in the bainitic area between 350 and 500 °C was performed. Isothermal transformation at around 350 °C leads to the formation of lower bainite, which has similar hardness to tempered martensite. As the temperature of isothermal transformation increases, the hardness of the material decreases, due to the formation of upper bainite. The hardness analysis was measured using the Vickers method, the impact toughness of the steel samples was measured using a Charpy test with V-notched samples. The microstructure characterization was performed using optical and scanning electron microscopy. The improvement of ductility can be achieved by controlling the isothermal transformation of bainite and adjusting the heat treatment conditions. These findings provide useful insights into the design and optimization of heat treatment processes for hot-work tool steels.ditions. These findings provide useful insights into the design and optimization of heat treatment processes for hot-work tool steels.
Ključne besede: hot-work tool steel, austempering, bainitic transformation, ductility, dilatometry
Objavljeno v DiRROS: 28.02.2024; Ogledov: 125; Prenosov: 57
.pdf Celotno besedilo (1,02 MB)
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2.
Mechanisms of premature fracture in modular neck stems made of CoCrMo/Ti6Al4V and Ti6Al4V/Ti6Al4V alloy
Drago Dolinar, Miro Gorenšek, Klemen Avsec, Barbara Šetina, Matej Hočevar, Matjaž Godec, Borut Žužek, Mojca Debeljak, Monika Jenko, John T. Grant, Boštjan Kocjančič, 2023, izvirni znanstveni članek

Povzetek: In this paper, we present the mechanisms of premature fracture of modular neck stems in two case studies: (I) when the neck and stem are both made of the same Ti6Al4V alloy, and (II) when the neck and stem are made from two different alloys, CoCrMo and Ti6Al4V alloy. Our study integrates two orthopedic patients who have undergone primary uncemented THA for usual indications in two orthopedic centers (Community Health Centre and University Medical Centre). Both centers are part of the national public health care system. Both surgeries were performed by two skilled orthopedic surgeons with more than 10 years of experience in THA. The survivorship of the modular neck of cast CoCrMo alloy was 24 months. The survivorship of the modular neck from Ti6Al4V alloy was 84 months. Multivariate analyses were performed to assess the differences in the fretting, corrosion, and fatigue of the two prematurely failed modular neck stems: stereo light microscopy (SLM), scanning electron microscopy (SEM), X-ray energy-dispersive spectroscopy (EDS), and electron backscatter diffraction (EBSD). Patient demographic information, including sex, age, body mass index, survivorship of implants, and reason for the revision, was collected from medical records. We found that fretting and fatigue occurred on both neck-stem retrievals due to additional galvanic corrosion, but the CoCrMo/Ti6Al4V alloy system suffered more corrosion due to additional galvanic corrosion and fractured earlier than the Ti6Al4V/Ti6Al4V metal alloy system. Both metallic alloy systems used in this application are known to be highly corrosion-resistant, but the bio-tribo-corrosion processes need to be understood in detail and characterized so that appropriate improvements in design and materials can be made.
Ključne besede: total hip arthroplasty, modular neck, Ti6Al4V alloy, CoCrMo alloy, corrosion
Objavljeno v DiRROS: 07.02.2024; Ogledov: 208; Prenosov: 120
.pdf Celotno besedilo (5,12 MB)
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High-temperature oxidation of boiler steels at 650 °C
Jaka Burja, Barbara Šetina, Borut Žužek, Tilen Balaško, 2023, izvirni znanstveni članek

Povzetek: This study presents a comprehensive investigation of the formation, composition and behaviour of oxide layers during the high-temperature oxidation of four different steel alloys (16Mo3, 13Cr, T24 and P91) at a uniform temperature of 650 °C. The study is aimed at assessing the oxidation damage due to short-term overheating. The research combines CALPHAD (CALculation of PHAse Diagrams) calculations, thermogravimetric analysis (TGA) and advanced microscopy techniques, in- cluding scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD), to elucidate the complex mechanisms controlling oxidation kinetics and oxide layer development. CALPHAD calculations were used to determine the thermodynamically stable phases for each steel type at 650 ◦C and different oxygen activities. The results showed different phase compositions, highlighting the importance of the chromium content in steel for the formation of oxide layers. The different oxidation kinetics and oxide layer compositions are presented and associated with the increased risk of material degradation due to overheating. These results have significant implications for industrial applications, mainly the susceptibility to oxidation of low-alloyed steels like 16Mo3 and 13 Cr and contribute to a deeper understanding of oxidation processes in steels.
Ključne besede: high-temperature oxidation, thermogravimetric analysis, kinetics, CALPHAD, boiler steels, SEM, EBSD
Objavljeno v DiRROS: 26.01.2024; Ogledov: 204; Prenosov: 92
.pdf Celotno besedilo (12,99 MB)
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Optimizing hot-work tool steel microstructure for enhanced toughness
Anže Bajželj, Tilen Balaško, Barbara Šetina, Jaka Burja, 2024, izvirni znanstveni članek

Ključne besede: hot-work tool steel, austempering, bainitic transformation, lower bainite, impact toughness
Objavljeno v DiRROS: 24.01.2024; Ogledov: 197; Prenosov: 85
.pdf Celotno besedilo (9,12 MB)
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