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Abstract: Two synthesis pathways (one- and two-part) in alkali-activated binders were compared using ground granulated blast furnace slag (GGBFS), mineral wool (MW) activated using dry and liquid alkali activators with similar Na2O/SiO2 modulus. The effect of activator type on reaction kinetics, strength development, setting times, and durability shows that one-part synthesis does not only improve early strength, but also provide better durability properties. While the highest compressive strength (56 MPa, 90 days) was achieved for the one-part mix (DM), the reaction products (presence of Mg–Al layered double hydroxide and C–S–H-like phases) observed for both mortar mixes were similar. The DM mortars showed better resistance to sulfate attack than two-part mix (WM) mortars and sets faster. The results highlight the significance of the one-part pathways in the synthesis of alkali-activated materials.
Keywords: recycling, alkali activated material, mineral wool
Published in DiRROS: 11.03.2024; Views: 98; Downloads: 72
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Keywords: recycling, alkalijsko aktivirani materiali, 3D print, mineralna volna
Published in DiRROS: 25.01.2024; Views: 196; Downloads: 96
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Abstract: Alkali-activated materials are promising materials for the construction industry due to the accessibility of the precursors, which are mainly secondary industrial by-products, and their cost- effective and energy-efficient production. Although these materials are not new, some of the parameters in the technological process are not yet fully understood and tested. Therefore, in this paper in the means of mechanical strength, the preparation of alkali-activated pastes by using a three-roll mill homogenization method is discussed. The influence of homogenization of alkali- activated slurry has been evaluated on different waste materials (fly ash, fly ash with metakaolin, slag mixture (electric arc furnace slag and ladle slag), glass wool, waste green ceramics), which are treated with different alkali activators (NaOH, commercial sodium silicate solution, laboratory-produced alkali activators based on waste cathode- ray tube glass) with different curing regimes (60 °C and 70 °C) and different drying methods (drying at room temperature, drying at 105 °C). The viscosity of the slurry before homogenization was higher than after homogenization, the distribution of elements was more uniform and the compressive strength higher in all homogenized alkali activated materials, regardless of other parameters.
Keywords: secondary raw material, alkali activated material, foaming, homogenization, mechanical strength
Published in DiRROS: 21.12.2023; Views: 227; Downloads: 74
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Abstract: The building and civil engineering industry generates more than 40% of man-caused carbon emissions, consumes a lot of energy just to produce building materials, generates a large amount of waste through construction and demolition, and consumes a large amount of natural resources. One of the possible solutions is to use alkali-activated materials, which can use waste instead of raw materials and are produced at lower temperatures, with less energy consumption and in less time than traditional building products. All of this lowers the carbon footprint, which could be further reduced by the timely-short implementation of microwave irradiation in the early stages of alkali-activation synthesis. Therefore, metakaolin activated with Na-water glass in a theoretically optimal ratio was irradiated with microwaves of 2.45 GHz at powers of 100 W and 1000 W for 1 min, and compared to non-irradiated reference cured only at room conditions. Samples prepared at higher power, i.e., 1000 W, solidified completely and foamed. TG-DTA was performed on all samples in the early stages of curing, mechanical strengths were measured on 3 and 28-day- old samples, and leaching tests on aged samples.
Keywords: metakaolin, alkali activated material, alkali activated foams, microwave irradiation
Published in DiRROS: 28.11.2023; Views: 238; Downloads: 101
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Abstract: The production of alkali-activated materials with excellent mechanical performance requires the use of waterglass, which has a significant carbon footprint. Such materials can have a lower carbon footprint if we replace water glass with alternative activators sourced from waste. In this study, we assessed the suitability of locally available amorphous waste materials (stone wool, glass wool, bottle glass and cathode-ray tube glass) as a source for the preparation of alternative alkali activators. We quantified the amount of silicon and aluminium dissolved in the activator solutions via inductively coupled plasma-optical emission spectrometry. The alternative activators were then used to produce alkali-activated fly ash and slag. The compressive strength values of alkali-activated fly ash specimens upon the addition of NaOH, water glass and the most promising alternative activator were 38.98 MPa, 31.34 MPa and 40.37 MPa, respectively. The compressive strength of slag specimens activated with alternative activators with the highest concentration of dissolved silicon (21 g/L) was, however, 70% higher than the compressive strength of slag specimens activated with only 10 M sodium hydroxide. The compressive strength of slag specimens with the addition of the most promising alternative activator was significantly lower (3.5 MPa) than the compressive strength of those that had been activated by commercial water glass (34.3 MPa).
Keywords: alkalijsko aktivirani materiali, alternativni aktivatorji, lastnosti, alkali activated materials/geopolimers, alternative activators, properties
Published in DiRROS: 22.08.2023; Views: 214; Downloads: 146
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