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1.
Red mud as geotechnical composite
Primož Pavšič, Marija Đurić, Mateja Košir, Primož Oprčkal, Vesna Zalar Serjun, 2025, objavljeni znanstveni prispevek na konferenci

Povzetek: Red mud (RM), a by-product of the Bayer process, is produced in large quantities worldwide. It is mainly disposed of in settling ponds or through dry stacking, both of which pose environmental risks due to instability, alkaline emissions, and leaching of potentially toxic elements (PTEs). Several efforts have been made to utilize RM as an additive in soil remediation or in the production of construction materials. However, due to its fine-grained texture, poor mechanical properties, and tendency to leach harmful substances, RM alone is unsuitable for direct use in construction. Nevertheless, its mechanical properties and workability can be significantly improved by mixing it with hydraulic or pozzolanic binders, such as calcareous ashes. In the present study the use of calcareous paper mill ash (PA) as an additive to RM, for production of geotechnical RM/PA composite was studied. The results demonstrate that mixing RM slurry with PA produces a soil-like geotechnical composite with suitable workability and mechanical properties for use in earthworks, comparable tonatural soils. Moreover, the RM/PA composite exhibits lower leaching of PTEs, in comparison to the RM, improvingthe environmental acceptability of RM for its use in construction. This study confirms that RM composites, with addition of alternative binders, can be a viable construction material, which not only meet the geotechnical performance requirements for earthworks but also comply with Slovenian environmental standards. This approach offers a dual benefit: it reduces the environmental and economical burden associated with RM disposal while simultaneously decreasing the demand for natural construction materials.
Objavljeno v DiRROS: 06.02.2026; Ogledov: 49; Prenosov: 31
.pdf Celotno besedilo (2,35 MB)
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2.
Hydration and carbonation behaviour of selected recycled materials from Slovenia
Vesna Zalar Serjun, Primož Oprčkal, Anton Meden, Marta Počkaj, Romana Cerc Korošec, 2025, objavljeni znanstveni prispevek na konferenci

Povzetek: The European Union’s shift towards a circular economy emphasizes the substitution of virgin materials with recycled alternatives, particularly in the construction sector, which can accommodate large volumes of industrial by-products. Ashes from coal, biomass, paper sludge, and co-combustion processes are abundant secondary materials whose variable chemical and mineralogical compositions necessitate careful assessment to enable safe and effective reuse.This study investigates the hydration behaviour and early carbonation potential of ashes of different origin. The ashes were characterized using X-ray fluorescence, X-ray diffraction, and scanning electron microscopy coupled with energy-dispersive spectroscopy. Hydraulic reactivity was evaluated by preparing ash pastes at a 1:1 water-to-ash ratio and monitoring hydration product formation over time using XRD. Carbonation of co-combustion ash was studied under controlled CO₂ conditions (2 % CO₂, 50 % RH, 20 °C ± 1 °C) at different moisture contents (0 wt.%, 10 wt.%, 20 wt.%, and 40 wt.%) and early curing times (0 hours, 1 hours, 4 hours, and 24 hours).Results indicate distinct differences among the ashes. Paper sludge ash exhibited the most extensive formation of calcium aluminate hydrates, coal and co-combustion ashes showed moderate hydration, while biomass ash produced only minor secondary phases. Carbonation of co-combustion ash proceeded concurrently with hydration, with lime depletion and calcite formation enhanced by higher moisture and longer curing. These coupled processes influenced both the kinetics and composition of hydration products. The findings demonstrate the potential of diverse combustion ashes for valorisation in construction materials and provide insight into their reactivity under early-age hydration and carbonation conditions, supporting circular economy initiatives.
Ključne besede: circular economy, ashes from combustion, hydraulic activity, carbonation, phase composition, amorphous phase
Objavljeno v DiRROS: 14.01.2026; Ogledov: 161; Prenosov: 87
.pdf Celotno besedilo (4,15 MB)
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3.
Assessing the role of recycled tyre polymer fibres (RTPFs) on the key hydration processes governing autogenous shrinkage
Ana Baričević, Vesna Zalar Serjun, 2025, izvirni znanstveni članek

Povzetek: The incorporation of recycled tyre polymer fibres (RTPF) in cementitious composites provides an effective and sustainable approach in tyre waste management while offering potential benefits in mitigating early-age volume deformations. This study evaluates the influence of RTPFs, used in dry (RTPFd) and pre-wetted (RTPFw) states, on key hydration processes governing autogenous shrinkage in cement pastes with w/c of 0.4 and 0.22. The results show that RTPF reduced workability and altered the setting process due to the fibre–matrix mechanical interactions. Incorporation of RTPFs induced changes in water distribution at the fibre surface, delaying self-desiccation and maintaining higher internal relative humidity. While RTPFs offer a beneficial reduction in autogenous shrinkage by 12–41% in mixtures with w/c of 0.4 and by 15–34% in mixtures with w/c of 0.22, RTPFs also increased porosity, which contributed to a reduction in 28-day compressive strength of up to 16%. These findings highlight the dual effect of RTPF on early-age performance and provide insight into their potential application in sustainable cementitious composites.
Ključne besede: recycled tyre polymer fibre, hydration kinetics, self-desiccation, autogenous shrinkage
Objavljeno v DiRROS: 13.01.2026; Ogledov: 111; Prenosov: 79
.pdf Celotno besedilo (6,33 MB)
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4.
Multi-scale X-ray techniques for assessing recycled concrete aggregate : from XRPD analysis of leftover cement in recycled aggregates to micro-CT imaging of concrete microstructure
A. Bisciotti, Lucia Mancini, Alberto Viani, Vesna Zalar Serjun, Ana Mladenovič, Giuseppe Cruciani, 2025, izvirni znanstveni članek

Povzetek: The content of leftover cement paste is a crucial parameter for determining recycled aggregates quality. Various methods assess this, including wet techniques (acid dissolution, chemical degradation, water absorption), physical approaches (freeze-thaw cycles, mechanical shredding, oven-dried density, thermal disaggregation), and spectroscopic or microscopy analyses. However, these methods often lack accuracy, are time-consuming, or depend on operator skill. A novel X-ray Powder Diffraction and Rietveld quantitative phase analysis approach is introduced to improve measurements precision. Results are compared with multi-scale analyses (microscopy, Xray computed tomography, mechanical testing) on recycled aggregate concrete specimens. Findings highlight a strong correlation between leftover cement paste content and key concrete properties, including microstructure, hydration products, and mechanical performance. This study confirms that leftover cement paste content is a decisive factor in recycled concrete aggregate properties, and that the proposed method offers a rapid and reliable approach to control this parameter.
Ključne besede: recycled concrete aggregate, leftover cement paste, CDW, X-ray diffraction, microstructure
Objavljeno v DiRROS: 27.08.2025; Ogledov: 465; Prenosov: 279
.pdf Celotno besedilo (8,35 MB)
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5.
Collision milling of oil shale ash as constituent pretreatment in concrete 3D printing
Lucija Hanžič, Mateja Štefančič, Katarina Šter, Vesna Zalar Serjun, Maris Šinka, Alise Sapata, Genadijs Šahmenko, Evaldas Šerelis, Baiba Migliniece, Lidija Korat Bensa, 2025, izvirni znanstveni članek

Povzetek: Concrete is an essential construction material, and infrastructures, such as bridges, tunnels, and power plants, consume large quantities of it. Future infrastructure demands and sustainability issues necessitate the adoption of non-conventional supplementary cementitious materials (SCMs). At the same time, global labor shortages are compelling the conservative construction sector to implement autonomous and digital fabrication methods, such as 3D printing. This paper thus investigates the feasibility of using oil shale ash (OSA) as an SCM in concrete suitable for 3D printing, and collision milling is examined as a possible ash pretreatment. OSA from four different sources was collected and analyzed for its physical, chemical, and mineralogical composition. Concrete formulations containing ash were tested for mechanical performance, and the two best-performing formulations were assessed for printability. It was found that ash extracted from flue gases by the novel integrated desulfurizer has the greatest potential as an SCM due to globular particles that contain β-calcium silicate. The 56-day compression strength of concrete containing this type of ash is ~60 MPa, the same as in the reference composition. Overall, collision milling is effective in reducing the size of particles larger than 10 μm but does not seem beneficial for ash extracted from flue gasses. However, milling bottom ash may unlock its potential as an SCM, with the optimal milling frequency being ~100 Hz.
Ključne besede: digital concrete, 3D printing, oil shale ash, supplementary cementitious material, collision milling
Objavljeno v DiRROS: 30.01.2025; Ogledov: 792; Prenosov: 641
.pdf Celotno besedilo (9,98 MB)
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6.
Investigating the synergistic impact of freeze-thaw cycles and deicing salts on the properties of cementitious composites incorporating natural fibers and fly ash
Ildikó Merta, Vesna Zalar Serjun, Alenka Mauko Pranjić, Aljoša Šajna, Mateja Štefančič, Bojan Poletanovic, Farshad Ameri, Ana Mladenović, 2025, izvirni znanstveni članek

Povzetek: In cold climates, concrete structures confront durability challenges due to harsh conditions. This study evaluates the effects of incorporating natural fibers, such as hemp and flax fibers (at 1 vol%), and partially replacing cement with fly ash (at 25 and 50 wt%) on the properties of cementitious composites subjected to accelerated aging under freeze-thaw cycles and deicing salts. Findings reveal that natural fibers enhance the freeze-thaw resistance, reducing deterioration (scaling) to 5-8% after 56 cycles. When mortars were subjected to accelerated freeze-thaw cycles, the compressive strength of plain mortar significantly decreased (up to 57%). However, adding natural fibers to the matrix substantially reduced its compressive strength loss. In the case of flexural strength, plain mortars experienced 33% loss, while hemp, flax, and polypropylene fiber mortars showed only 13%, 23%, and 10% losses, respectively. Furthermore, mortars experience a notable enhancement in their energy absorption capacity when reinforced with natural fibers, particularly with hemp fibers (up to 348% higher than plain mortar). Under harsh conditions, hemp and flax-reinforced mortars, with 25wt% fly ash replacement, lose the compressive strength significantly however still demonstrate an alternative to synthetic fibers in terms of flexural strength. Even with 25wt% of fly ash, mortars with natural fiber reinforcement display significantly superior energy absorption capacities compared to plain mortars (up to 48%).
Ključne besede: cementitious composites, natural fibers, freeze-thaw cycles, mechanical properties, mass loss, fly ash
Objavljeno v DiRROS: 23.12.2024; Ogledov: 1381; Prenosov: 527
.pdf Celotno besedilo (10,99 MB)
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7.
Recycled red mud as an useful geotechnical material
Primož Pavšič, Marija Đurić, Mateja Košir, Alenka Mauko Pranjić, Ana Mladenovič, Primož Oprčkal, Sara Seršen, Vesna Zalar Serjun, 2024, objavljeni znanstveni prispevek na konferenci

Povzetek: Red mud (RM) is an extractive waste from Bayer process in alumina production. The most conventional methods of RM disposal are tailing dams, or dry storage,both of which raiseenvironmental concerns due to the high alkalinity of RMandthe presence and leaching of potentially hazardous elements (PTEs).Due to its fine-grained nature and poor mechanical properties, as well as leaching of potentially hazardous substances, RM cannot be used by itself. Properties of the RM can be improved, by mixing it with hydraulic or pozzolanic binders, such as calcareous ashes or steelmaking slag, to produce mechanically stable and durable composites for earthworks. On the other hand, RMcan also serve as an immobilization additive for remediation of contaminated soils.Two different approaches for useful utilization of RMare presented based on results of laboratory research and a real case study, opening of new possibilities for conserving natural resources and reducing environmental hazards of RM deposits.
Ključne besede: red mud, recycling, geotechnical composites, environment
Objavljeno v DiRROS: 30.10.2024; Ogledov: 1038; Prenosov: 1206
.pdf Celotno besedilo (8,18 MB)
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8.
Recycling of different incineration ashes in the construction sector : perspectives from Slovenia
Vesna Zalar Serjun, 2024, pregledni znanstveni članek

Povzetek: The EU prioritizes transitioning to a circular economy, aiming to boost sustainable resource management through policies promoting recycling and reuse, benefiting both the environment and the economy. Many successful case studies demonstrate using various incineration waste by-products (ashes) as substitutes for natural materials, yielding environmental advantages and showcasing sustainable resource management practices. While extensive literature covers ash characterization and applications, the direct links between the properties of the main components, the amorphous phase, and research findings remain elusive. Analysis predominantly centers on microstructural phase development, influencing mechanical, physical, and chemical properties and guiding research interpretations. Existing standards for ash use primarily address coal-derived fly ash, with SIST EN 13282-2 allowing alternative sources like circulating fluidized bed and paper sludge incineration residues. Yet, beyond this standard, no regulations mandate using different ash types. Nonetheless, the applicability of ashes for the geotechnical composite materials has already been confirmed in the field since numerous geotechnical projects have been carried out in Slovenia. Such composites have been recognized as beneficial practices, and the majority of them also possess legal permission for usage according to the Slovenian Technical Approvals. Given the varying value and complexity of ashes, detailed characterization before use is crucial. Assessing the recycling potential of different ashes requires a precise definition of basic properties such as microstructure, minerals, and chemical composition. Emphasis should be placed on characterizing the hydraulic properties and gaining detailed insights into the amorphous phase, ensuring informed decision-making regarding their recycling processes.
Ključne besede: waste by-products from incineration processes, ashes, recycling, amorphous phase, (latent) hydraulic properties, hydration
Objavljeno v DiRROS: 22.07.2024; Ogledov: 979; Prenosov: 689
.pdf Celotno besedilo (1,47 MB)
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9.
Temperature pre-treatment of gypsum for powder based 3D printing technology
Vesna Zalar Serjun, Lidija Korat Bensa, 2021, objavljeni znanstveni prispevek na konferenci

Povzetek: In recent years many researchers have been involved in studies in the field of pre-treatment of various raw materials. Temperature treatment of materials results in several advantages, which have been already recognised and successfully applied in various fields of applications. Where at the same time, the practices has been adopted also in the field of 3D printing. Enhanced strength and stiffness, assuring desirable performance criteria of the 3D printed models, reflect the most important characteristics. 3D printing binder jetting technology is based on the application of liquid binders onto powdered material, where gypsum powders have been commercially used as a base raw material. As natural raw materials can be replaced by other materials, such as recycled industrial by products, the aim of this research work was to evaluate the potential usage of three synthetic gypsum powders from different industrial processes for 3D printing. The investigation covered (a) mineralogical and microstructural characteristics of gypsums from different origin and (b) the effect of pre-treatment of gypsum powders at different temperatures (up to 500 °C). On the basis of the results, the most promising temperature regime for each different waste gypsum powder treatment, reflecting in the most optimal setting time, was defined. Synthetic gypsums were characterized by X-ray diffraction (QXRD), scanning electron microscopy (SEM) and differential thermal analysis (TG/DTA). The results showed that all three synthetic gypsums (calcium sulfate dihydrate, CaSO 4∙2H2O) thermally degrade into calcium sulfate anhydrite (CaSO 4) via an intermediate calcium sulfate hemihydrate (CaSO 4∙ ½H2 O, bassanite) phase. Microstructural and mineralogical differences were observed when temperature treated gypsums from different origins were compared. The detailed knowledge of gypsum powder properties at different temperature regime is important parameter for the assurance of 3D printing key parameters such as flowability, roughness and wettability, especially for determination of saturation levels and setting time. After all, these parameters define final mechanical properties of 3D printed structures. By using such approach, the understanding of material compatibility for 3D printing technology can be defined and improved if necessary.
Ključne besede: 3D print, additive manufacturing, gypsum, temperature
Objavljeno v DiRROS: 25.01.2024; Ogledov: 1390; Prenosov: 904
.pdf Celotno besedilo (9,29 MB)
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10.
Mud from the Sitarjevec mine as a pigment for textile printing
Darja Rant, Mateja Štefančič, Vesna Zalar Serjun, Mateja Golež, 2021, objavljeni znanstveni prispevek na konferenci

Povzetek: The Sitarjevec mine, located near the town of Litija (Central Slovenia), is recognized by the strong yellow colour of its dripstone structures and mine mud deposits. The mine mud, composed predominantly of goethite, accumulates on the ground of the mine shafts as the result of the interaction between percolating underground water, iron ore minerals and microorganisms. Since the accumulation of limonite mine mud is an ongoing process, larger quantities of mud have been deposited in the mine shafts since its closure. These deposits present a real threat of unleashing a mine mud spill on the town of Litija. Such a scenario has already previously occurred. In order to find new potential routes for recycling larger quantities of this mine mud, the present research work was performed to assess the use of mine mud as a pigment in the dye industry. In the first stage, the chemical (XRF) and microstructural (SEM) characteristics of the mine mud were defined together with the identification of its phase composition (XRD), particle size distribution and specific surface area (BET). Furthermore, the pigment was used to colour textile printing paste on a laboratory scale. To define the most appropriate quality of textile prints the rheological response of the various textile printing paste samples was investigated in terms of their plastic viscosity, indicating their suitability for use in textile printing. Test prints wereconducted, and the properties of leaching and fastness in the prints were assessed.
Ključne besede: mine mud, recycling, pigment, printing paste, textile, rheology
Objavljeno v DiRROS: 25.01.2024; Ogledov: 1426; Prenosov: 903
.pdf Celotno besedilo (9,29 MB)
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