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1.
Effect of chemical and physico-chemical activation on the properties of 3D printed concrete with a low-cement multicomponent binder
Evaldas Šerelis, Vitoldas Vaitkevicius, Lidija Korat Bensa, Vesna Zalar Serjun, Maris Šinka, Diana Bajare, Audrius Grinys Grinys, Karolina Butkute, 2026, izvirni znanstveni članek

Povzetek: This research proposes an alternative low-cement multicomponent binder for extrusion-based 3D concrete printing to reduce CO2 emissions associated with high Portland cement content. Due to the extremely low Portland cement content (100 kg/m3), the proposed mixture presents several limitations, making it unsuitable for 3D printing without additional activation. To overcome these limitations, chemical and physico-chemical activation methods were applied to promote rapid early-age structuration, partly associated with accelerated ettringite formation, thereby improving compliance with the printing process requirements. The results demonstrate that both activation methods positively affect Portland cement hydration and improve printing-related properties. The research focuses primarily on the hardened properties of 3D-printed concrete, showing that activation reduces macroscopic porosity and increases density and compressive strength. The applied activation methods also increase overall shrinkage compared to the nonactivated low-cement mixture. However, the absolute shrinkage remains approximately 25–30 % lower than that of a conventional reference mortar with a high Portland cement content. The suitability of the components used in the multicomponent binder was evaluated through pozzolanic activity testing. In contrast, the effects of chemical and physico-chemical activation on binder phase composition were investigated by X-ray diffraction, and the hardened properties of concrete were assessed using X-ray computed tomography, mercury intrusion porosimetry, shrinkage measurements, density, and compressive strength testing. The results demonstrate that chemical and physico-chemical activation enables the effective use of low-cement multicomponent binders in extrusion-based 3D concrete printing, providing a more sustainable alternative to conventional high-cement mixtures.
Ključne besede: 3D-tiskanje betona, večkomponentno vezivo z nizko vsebnostjo cementa, kemična aktivacija, fizikalno-kemična aktivacija, krčenje, 3D concrete printing, low-cement multicomponent binder, chemical activation, physico-chemical activation, shrinkage
Objavljeno v DiRROS: 15.05.2026; Ogledov: 146; Prenosov: 100
.pdf Celotno besedilo (4,77 MB)
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2.
Enhancing densification of metakaolin-based geopolymers via the cold sintering process
Abdullah Jabr, Srečo D. Škapin, Sara Tominc, Nina Daneu, Jakob Koenig, Vilma Ducman, Lidija Korat Bensa, Raúl Bermejo, Matjaž Spreitzer, 2025, izvirni znanstveni članek

Povzetek: Clay-based materials typically require high-temperature processing (>900 ◦C), resulting in high energy consumption. This study explores cold sintering of metakaolin (MK) powders to achieve high mechanical strength at significantly lower processing temperatures. By applying uniaxial pressure of 400 MPa and heating to only 240 ◦ C in the presence of 15 mol/L NaOH solution, successful densification of structurally sound and dense samples with an average density of 2.16 g/cm³ and a biaxial flexural strength of ~35 MPa was achieved. This strength surpasses that of conventionally sintered MK (1470 ◦C) by ~30 %. Densification was found to be governed by synergistic mechanisms involving MK exfoliation, conformal sintering around aggregates, and the precipitation of an amorphous sodium aluminosilicate hydrate phase. Crack formation was avoided through process optimization and verified using X-ray micro-computed tomography. These findings offer new insights into the chemo- mechanical mechanisms of cold sintering and demonstrate its potential as an efficient route for producing structural materials.
Ključne besede: cold sintering, metakaolin, geopolymer, delaminations, exfoliation
Objavljeno v DiRROS: 15.10.2025; Ogledov: 576; Prenosov: 305
.pdf Celotno besedilo (7,70 MB)
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3.
Establishing benchmark properties for 3D-printed concrete : a study of printability, strength, and durability
Alise Sapata, Maris Šinka, Genadijs Šahmenko, Lidija Korat Bensa, Lucija Hanžič, Katarina Šter, Sandris Rucevskis, Diana Bajare, Fred P. Bosselman, 2025, izvirni znanstveni članek

Povzetek: This study investigates the fresh state and hardened state mechanical and durability properties of 3D-printed concrete. The mechanical tests focused on its anisotropic behavior in response to different load orientations. Compressive, flexural, and splitting tensile strengths were evaluated relative to the print layers orientation. Results showed that compressive strength varied significantly, achieving 85% of cast sample strength when the load was applied parallel to the print layers ([u] direction), 71% when the load was applied perpendicular to the print object’s side plane ([v] direction), while only reaching 59% when applied perpendicular to the top plane ([w] direction). Similar trends were observed for flexural strength, with average values reaching 75% of cast sample strength when the load was applied perpendicular to the print layers ([v.u] and [w.u] directions), but decreasing to 53% when the load was applied parallel to print layers ([u.w] direction), underscoring the weaknesses at interlayer interfaces. The splitting tensile strength remained relatively consistent across print orientations, reaching 90% of the cast sample strength. Durability assessment tests revealed that 3D-printed concrete exhibits reduced resistance to environmental factors, particularly at the layer interfaces where the cold joint was formed, which are prone to moisture penetration and crack formation. These findings contribute valuable insights into the mechanical and durability properties of 3D-printed concrete, emphasizing the importance of print orientation and interlayer bonding in its performance. This understanding helps guide the optimal use of 3D-printed elements in real-life applications by aligning load or exposure to environmental factors with the material’s strength and durability characteristics.
Ključne besede: civil engineering, 3D-printing, concrete, additive manufacturing
Objavljeno v DiRROS: 11.02.2025; Ogledov: 3581; Prenosov: 756
.pdf Celotno besedilo (6,94 MB)
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4.
Collision milling of oil shale ash as constituent pretreatment in concrete 3D printing
Lucija Hanžič, Mateja Štefančič, Katarina Šter, Vesna Zalar Serjun, Maris Šinka, Alise Sapata, Genadijs Šahmenko, Evaldas Šerelis, Baiba Migliniece, Lidija Korat Bensa, 2025, izvirni znanstveni članek

Povzetek: Concrete is an essential construction material, and infrastructures, such as bridges, tunnels, and power plants, consume large quantities of it. Future infrastructure demands and sustainability issues necessitate the adoption of non-conventional supplementary cementitious materials (SCMs). At the same time, global labor shortages are compelling the conservative construction sector to implement autonomous and digital fabrication methods, such as 3D printing. This paper thus investigates the feasibility of using oil shale ash (OSA) as an SCM in concrete suitable for 3D printing, and collision milling is examined as a possible ash pretreatment. OSA from four different sources was collected and analyzed for its physical, chemical, and mineralogical composition. Concrete formulations containing ash were tested for mechanical performance, and the two best-performing formulations were assessed for printability. It was found that ash extracted from flue gases by the novel integrated desulfurizer has the greatest potential as an SCM due to globular particles that contain β-calcium silicate. The 56-day compression strength of concrete containing this type of ash is ~60 MPa, the same as in the reference composition. Overall, collision milling is effective in reducing the size of particles larger than 10 μm but does not seem beneficial for ash extracted from flue gasses. However, milling bottom ash may unlock its potential as an SCM, with the optimal milling frequency being ~100 Hz.
Ključne besede: digital concrete, 3D printing, oil shale ash, supplementary cementitious material, collision milling
Objavljeno v DiRROS: 30.01.2025; Ogledov: 1080; Prenosov: 883
.pdf Celotno besedilo (9,98 MB)
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5.
Ornate Bairdiidae (Ostracoda) in 3 dimensions : exploring carapace morphology and pore canals of Triebelina van den Bold, 1946, Nodobairdia Kollmann, 1963 and Mirabairdia Kollmann, 1963
Marie-Béatrice Forel, Nathalie Poulet-Crovisier, Lidija Korat Bensa, Rosalie F. Maddocks, 2024, izvirni znanstveni članek

Povzetek: Marine ostracods of the family Bairdiidae Sars, 1888 have an evolutionary history starting from the Ordovician with an explosive diversification of ornate forms during the Triassic. Representatives of the family are notoriously homeomorphic, which makes their taxonomy a major challenge of modern ostracodology. Their classification has thus been problematic since the 1970s. Here we present the first CT-scan investigation of recent and fossil ornate Bairdiidae valves in order to characterize and evaluate the taxonomic significance of unexploited characters, such as pores and pore canals. Thanks to 3D tomography, we explore the distribution of pores at the surface and the pathway of pore ca- nals within the valve wall of the recent genus Triebelina van den Bold, 1946 and the Triassic genera Nodobairdia Kollmann, 1963 and Mirabairdia Kollmann, 1963. In Triebelina indopacifica van den Bold, 1946, we describe an unexpected system of double pore canals, so far unknown in ostracods. We confirm that pore systems in Triebelina have largely intramural positions. In the Triassic Bairdiidae (Nodobairdia mammilata Kollmann, 1963 and Mirabairdia pernodosa Kollmann, 1963), we recognize simple unrimmed and massively nodular pores as well as marginal pores. Lateral normal pores of the Triassic specimens appear to be mostly in intra-solum positions. Although still exploratory and at the limits of the tomographic resolution, these observations provide new evidence to reject the formerly proposed synonymy of Triassic genera with Triebelina, which obstructed the establishment of a phylogenetic classification.
Ključne besede: ostracods, ornate Bairdiidae, morphology, normal pore canals, CT-scan, 3D analysis
Objavljeno v DiRROS: 08.03.2024; Ogledov: 1845; Prenosov: 1395
.pdf Celotno besedilo (10,78 MB)
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6.
7.
Temperature pre-treatment of gypsum for powder based 3D printing technology
Vesna Zalar Serjun, Lidija Korat Bensa, 2021, objavljeni znanstveni prispevek na konferenci

Povzetek: In recent years many researchers have been involved in studies in the field of pre-treatment of various raw materials. Temperature treatment of materials results in several advantages, which have been already recognised and successfully applied in various fields of applications. Where at the same time, the practices has been adopted also in the field of 3D printing. Enhanced strength and stiffness, assuring desirable performance criteria of the 3D printed models, reflect the most important characteristics. 3D printing binder jetting technology is based on the application of liquid binders onto powdered material, where gypsum powders have been commercially used as a base raw material. As natural raw materials can be replaced by other materials, such as recycled industrial by products, the aim of this research work was to evaluate the potential usage of three synthetic gypsum powders from different industrial processes for 3D printing. The investigation covered (a) mineralogical and microstructural characteristics of gypsums from different origin and (b) the effect of pre-treatment of gypsum powders at different temperatures (up to 500 °C). On the basis of the results, the most promising temperature regime for each different waste gypsum powder treatment, reflecting in the most optimal setting time, was defined. Synthetic gypsums were characterized by X-ray diffraction (QXRD), scanning electron microscopy (SEM) and differential thermal analysis (TG/DTA). The results showed that all three synthetic gypsums (calcium sulfate dihydrate, CaSO 4∙2H2O) thermally degrade into calcium sulfate anhydrite (CaSO 4) via an intermediate calcium sulfate hemihydrate (CaSO 4∙ ½H2 O, bassanite) phase. Microstructural and mineralogical differences were observed when temperature treated gypsums from different origins were compared. The detailed knowledge of gypsum powder properties at different temperature regime is important parameter for the assurance of 3D printing key parameters such as flowability, roughness and wettability, especially for determination of saturation levels and setting time. After all, these parameters define final mechanical properties of 3D printed structures. By using such approach, the understanding of material compatibility for 3D printing technology can be defined and improved if necessary.
Ključne besede: 3D print, additive manufacturing, gypsum, temperature
Objavljeno v DiRROS: 25.01.2024; Ogledov: 1708; Prenosov: 1172
.pdf Celotno besedilo (9,29 MB)
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8.
Manual for use of Al-containing residues in low-carbon mineral binders
Sabina Dolenec, Katja Malovrh Rebec, Anja Lešek, Katarina Šter, Lea Žibret, Gorazd Žibret, Klemen Teran, Emil Pučko, Ildikó Merta, Bojan Poletanovic, Elena Yaneva, Peter Kesserű, Ildikó Kovács, Bence Kószó, Alexandra Németh, Richard Laucournet, Mustafa Hadžalić, Emilija Fidanchevski, Biljana Angjusheva, Vojo Jovanov, Miloš Nenadović, Snežana B. Nenadović, Ivana Vukanac, Liljana Kraljević, Mojca Loncnar, Andrej Ipavec, 2020, slovar, enciklopedija, leksikon, priročnik, atlas, zemljevid

Povzetek: Današnje družbe si ni več mogoče predstavljati brez sodobne infrastrukture, ki temelji na uporabi različnih materialov ter zahteva veliko porabo energije. Vzporedno s proizvodnjo materialov, nastajajo ogromne količine različnih industrijskih in rudarskih ostankov (odpadki/stranski proizvodi), ki jih trenutno ne izkoriščamo, sama odlagališča pa so premalo raziskana. Cilj Evropske unije (EU) je povečati učinkovito rabo virov in ponudbo sekundarnih surovin z recikliranjem, popisom odpadkov iz rudarskih in drugih industrijskih dejavnosti ter njihova ponovna uporaba. Veliko industrijskih in rudarskih odpadkov je obogatenih z aluminijem (Al), zato lahko nadomeščajo naravne vire Al v mineralnih veznih, vendar njihova uporaba zahteva obsežno poznavanje njihovih kemijskih, mineraloških, radioloških in fizikalnih lastnosti. Priročnik, ki so ga pripravili partnerji projekta RIS-ALiCE obravnava zakonodajne vidike, ki urejajo uporabo sekundarnih surovin v gradbenih proizvodih, opis najpogostejših industrijskih in rudarskih ostankov, ki vsebujejo Al (nahajališča boksitov, rdeče blato, jeklarske žlindre, pepeli iz različnih industrij, itd.), potencial njihove ponovne uporabe in njihov ekonomski vidik, potencialne zahteve/ovire za uporabo sekundarnih surovin v cementni industriji in opis belitno-sulfoaluminatnih cementov, ki so obetavna rešitev za izvajanje krožnega gospodarstva z uporabo velikih količin odloženih industrijskih in rudarskih odpadkov, bogatih z Al.
Ključne besede: gradbeni proizvodi, ponovna uporaba, ekonomski vidik, industrija cementa, krožno gospodarstvo, industrijski odpadki, zakonodaja, elektronske knjige
Objavljeno v DiRROS: 22.01.2024; Ogledov: 1583; Prenosov: 971
.pdf Celotno besedilo (4,51 MB)
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9.
Production of lightweight alkali activated mortars using mineral wools
Ahmad Alzaza, Mohammad Mastali, Paivo Kinnunen, Lidija Korat Bensa, Zahra Abdollahnejad, Vilma Ducman, Mirja Illikainen, 2019, izvirni znanstveni članek

Povzetek: This experimental study aimed to develop a fiber-reinforced lightweight mineral wool-based alkali activated mortar. The lightweight mineral wool-based alkali activated mortars were produced using premade foam and reinforced by polypropylene (PP) fibers. They were assessed in terms of fresh and hardened-state properties. Fresh-state properties were investigated by mini-slump tests. Hardened-state characteristics were assessed by ultrasonic pulse velocity, dry density, compressive and flexural strengths, drying shrinkage, efflorescence, water absorption, and permeable porosity. For the first time, the resistance of the synthesized lightweight mineral wool-based alkali activated mortars against harsh conditions (carbonation, freeze and thaw, and high temperature) were evaluated. The porous structures of the developed lightweight alkali activated mortars were also analyzed using an X-ray micro-computed tomography (CT) technique. Lightweight mix compositions with densities in a range of 770%1510 kg/m3, compressive strengths of 1%9 MPa, and flexural strengths of 2.6%8 MPa were developed. Increases in both density and strength after carbonation were also recorded, while a decrease of strength was noticed after exposure to freeze/thaw and high temperatures of up to 500 %C.
Ključne besede: alkali activation, mineral wool, mortars
Objavljeno v DiRROS: 24.10.2023; Ogledov: 1690; Prenosov: 939
.pdf Celotno besedilo (10,47 MB)
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10.
Impacts of casting scales and harsh conditions on the thermal, acoustic, and mechanical properties of indoor acoustic panels made with fiber-reinforced alkali-activated slag foam concretes
Mohammad Mastali, Paivo Kinnunen, Marjaana Karhu, Zahra Abdollahnejad, Lidija Korat Bensa, Vilma Ducman, Ahmad Alzaza, Mirja Illikainen, 2019, izvirni znanstveni članek

Povzetek: This paper presents experimental results regarding the efficiency of using acoustic panels made with fiber-reinforced alkali-activated slag foam concrete containing lightweight recycled aggregates produced by using Petrit-T (tunnel kiln slag). In the first stage, 72 acoustic panels with dimension 500 % 500 % 35 mm were cast and prepared. The mechanical properties of the panels were then assessed in terms of their compressive and flexural strengths. Moreover, the durability properties of acoustic panels were studied using harsh conditions (freeze/thaw and carbonation tests). The efficiency of the lightweight panels was also assessed in terms of thermal properties. In the second stage, 50 acoustic panels were used to cover the floor area in a reverberation room. The acoustic absorption in diffuse field conditions was measured, and the interrupted random noise source method was used to record the sound pressure decay rate over time. Moreover, the acoustic properties of the panels were separately assessed by impedance tubes and airflow resistivity measurements. The recorded results from these two sound absorption evaluations were compared. Additionally, a comparative study was presented on the results of impedance tube measurements to compare the influence of casting volumes (large and small scales) on the sound absorption of the acoustic panels. In the last stage, a comparative study was implemented to clarify the effects of harsh conditions on the sound absorption of the acoustic panels. The results showed that casting scale had great impacts on the mechanical and physical properties. Additionally, it was revealed that harsh conditions improved the sound properties of acoustic panels due to their effects on the porous structure of materials.
Ključne besede: alkali activation, slag, acoustic panels
Objavljeno v DiRROS: 15.09.2023; Ogledov: 1595; Prenosov: 987
.pdf Celotno besedilo (10,70 MB)
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