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Abstract: Belite-sulfoaluminate (BCSA) cements are low-carbon mineral binders, which require low energy consumption and allow the incorporation of various secondary raw materials in the clinker raw meal. In this study two types of unprocessed steel slags, coming from stainless steel production, were incorporated in the BCSA clinkers. The clinker phase composition, clinker reactivity, and the compressive strength of the cement were studied to evaluate the possible use of the slag in BCSA clinkers. The cement clinkers were synthesized by using natural raw materials, white titanogypsum, mill scale, as well as two different steel slags: (i) EAF S slag, which is a by-product of melting the recycled steel scrap in an electric arc furnace, and (ii) la dle slag as a by-product of the processes of secondary metallurgy, in various quantities. Raw mixtures with two different targeted phase compositions varying in belite, calcium sulfoaluminate and ferrite phases were sintered at 1250 °C. Clinker phases were determined by Rietveld quantitative phase analysis, while their distribution, morphology and incorporation of foreign ions in the phases were studied by SEM/EDS analysis. The clinker reactivity was determined by isothermal calorimetry. BCSA cements were prepared by adding titanogypsum. The compressive strength of the cement pastes was determined after 7 days of hydration. The presence of a predicted major clinker phases was confirmed by Rietveld analysis, however periclase was also detected. Microscopy revealed subhedral grains of belite and euhedral grains of calcium sulfoaluminate phases, while ferrite occurred as an interstitial phase. The results showed differences in the microstructure and reactivity of the clinker and cement, which can be attributed to varying amounts of ettringite due to different slag types
Keywords: belite-sulfoaluminate cement, cement clinker, steel slags, clinker microstructure, cement reactivity
Published in DiRROS: 19.01.2024; Views: 169; Downloads: 75
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Abstract: The potential use of steel slag from treated steel slag in belite-sulfoaluminate cements was investigated in this study. Cement clinkers with two phase compositions were synthesized, allowing the incorporation of different amounts of steel slag. The phase composition and microstructure of cement clinkers at three different sintering temperatures were studied by X-ray powder diffraction and the Rietveld method, as well as scanning electron microscopy with energy dispersive spectrometry. The results showed that the targeted phase composition of clinkers was achieved at a sintering temperature of 1250%C. However, a higher amount of perovskite instead of ferrite was detected in the clinker with a higher content of Ti-bearing bauxite. Apart from the main phases, such asbelite, calcium sulfoaluminate, and ferrite, several minor phases were identified, including mayenite, perovskite, periclase, and alkali sulfates. In both clinker mixtures, a higher content of MgO in the steelslags resulted in the formation of periclase. Furthermore, the hydration kinetics and compressive strength at 7 and 28 days were studied in two cements prepared from clinkers sintered at 1250%C. As evidenced by the results of isothermal calorimetry, the hydration kinetics were also influenced by the minor clinker phases. Cement with a higher content of calcium sulfoaluminate phase developed a higher compressive strength.
Keywords: cements, BCSA, steel slag, secundary row materials, microstructure, clinker phase
Published in DiRROS: 01.08.2023; Views: 253; Downloads: 119
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Abstract: This paper presents a study on the influence of different amounts of alkalis (K2O and Na2O) on clinker phase formation, microstructure, phase composition and reactivity of belite-sulfoaluminate cement clinker. Using X-ray powder diffraction and scanning electron microscopy with energy dispersive spectrometry, it was found that the amount of C2S and C4AF increases with the incorporation of alkalis, while the amount of C4A3Ś and CŚ decreases. In addition to the major phases, the samples with alkalis also consist of minor phases such as C3A (tricalcium aluminate), KŚ (arcanite), and KC2Ś3 (Ca-langbeinite). The major ions in the major phases were substituted by alkali cations and some other ions (Ca2+, Al3+, Fe3+, S2-, S6+, Si4+). The alkalis also affect the microstructure of the clinker, e.g., the shape of the grains. Consequently, isothermal calorimetry was used to detect differences in hydration kinetics. The clinker with 2 wt. % K2O content was the most reactive, while the sample with 0.5 wt. % Na content was the least reactive. The latter was primarily influenced by the content of the main and minor phases of the clinker.
Keywords: BCSA clinker, microstrcuture, reactivity, alkalis, open access
Published in DiRROS: 06.12.2022; Views: 513; Downloads: 261
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Abstract: The cement industry could potentially consume large amounts of solid industrial waste in order to improve its sustainability. The suitability of selected quarry and mine waste as secondary raw materials (SRM) was examined for the sustainable production of cement following the concept of a circular economy. The chemical, mineralogical, and radiological characterization of SRM was conducted in this study. Its potential use in low-carbon and low-energy belite-sulfoaluminate cement was investigated by incorporating the examined SRM into cement clinker. Various characterization methods were used to characterize the cement, including X-ray powder diffraction (XRD), thermal analysis (DTA/TG), and isothermal calorimetry. Depending on the chemical composition of the waste, lower or higher amounts were allowed to be incorporated into the raw clinker mixture for a targeted clinker phase composition. Among the samples, differences were observed in the phase composition of synthesized clinkers, which slightly influenced the reactivity of the cement but did not significantly change the compressive strength of the final product.
Keywords: mineralne surovine, rudarski odpadki, rudniki, kamnolomi, cement, klinker, krožno gospodarstvo, BCSA clinker, cement, circular economy, clinker, mine wastes, quarry waste
Published in DiRROS: 10.06.2022; Views: 594; Downloads: 311
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